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Outer CV Joint, Checking: Removing

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-- Mark position of ball hub to ball cage and to housing before disassembling, using electro-writer or grindstone.

Fig 1: Ball Hub And Ball Cage Swiveled
GWWV40-0015Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Swivel the ball hub and ball cage.

-- Remove the balls one after the other.

-- Turn cage until the two rectangular windows -arrow- are aligned with the joint housing.

Fig 2: Identifying Two Rectangular Windows Aligned With Joint Housing
GWWV40-0016Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Lift out cage with hub.

-- Swing segment of hub into rectangular window of cage.

-- Fold hub out from cage.

6 balls for each joint belong to a tolerance group. Check stub axle, hub, cage and balls for small depressions (pitting build-up) and chafing. Excessive circumferential backlash in joint makes itself noticed via tip-in shock. Joint must be replaced in such cases. Flattening and running marks of balls are no reason to replace joint.

Fig 3: Identifying Tilting Hub Out Of Cage
GWWV40-0017Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.