LEMON Manuals: Even more car manuals for everyone
Home >> Volkswagen >> 2018 >> Beetle S, 2D Hatchback >> Repair and Diagnosis >> External Pages >> Different car >> Section 62 (2.0L - Exhaust System, Emission Controls - Engine Code(S): CBFA & CCTA (Convertible)) >> 26 Exhaust System, Emission Controls >> Removal And Installation >> Front Exhaust Pipe With Catalytic Converter >> Removing

Front Exhaust Pipe With Catalytic Converter: Removing

WARNING: This page is about a different car, the 2013 Volkswagen Beetle. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Disconnecting Heated Oxygen Sensor (HO2S) G39 Harness Connector
GWWA26-10134Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Disconnect the heated oxygen sensor connector -arrow- and free up the wiring harness.

Fig 2: Front Exhaust Pipe/Turbocharger Nuts
GWWA26-10456Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- From the top, remove the front exhaust pipe to exhaust manifold/turbocharger nuts -arrows-.

-- Remove the noise insulation. Refer to Removal and Installation .

-- Remove the front exhaust pipe to exhaust manifold/turbocharger nuts accessible from below.

-- Remove the nuts -arrows- and slightly pull the underbody cover downward.

Fig 3: Identifying Right Vehicle Floor Cover Nuts
GWWA10-10764Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Engine Code CBFA 

Fig 4: Disconnecting 4-Pin Electrical Harness Connector From Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) G 130
GWWN24-10307Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Unclip the wires -arrows-, remove the bracket -2- and disconnect the electrical connectors -1 and 3-.

Engine Code CCTA 

Fig 5: Identifying Right Side Of The Vehicle Floor Electrical Connector
GWWA26-10513Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Disconnect the connector -arrow- on the underbody.

-- Remove the electrical connector out of the bracket and free up the electrical wire to the oxygen sensor.

Continuation for All 

Fig 6: Exhaust System Bracket
GWWA26-10512Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove exhaust system suspended mount bolts -arrows- from the subframe.

-- Remove the front cross member nuts -arrows- and cross member.

Fig 7: Front Cross Member
GWWA26-0734Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
CAUTION:

Danger of causing damage to the coupling element:

  • Do not bend the coupling element more than 10°.
  • Do not stretch the coupling element.
  • Do not damage the wire mesh on the coupling element.

-- Loosen the clamping sleeve -1- and push it rearward.

-- Remove the front exhaust pipe with catalytic converter.