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Home >> Volkswagen >> 2018 >> Beetle S, 2D Hatchback >> Repair and Diagnosis >> External Pages >> Different car >> Section 61 (1.8L & 2.0L - Exhaust System, Emission Controls - Engine Code(S): CPKA, CPLA, CPPA & CPRA (Convertible)) >> 26 Exhaust System, Emission Controls >> Removal And Installation >> Catalytic Converter With Front Exhaust Pipe >> Removing

Catalytic Converter With Front Exhaust Pipe: Removing

WARNING: This page is about a different car, the 2016 Volkswagen Beetle, 2015 Volkswagen Beetle, and 2014 Volkswagen Beetle. However, it is still accessible from the selected car via links, so may be relevant.

-- Remove the engine cover, refer to ENGINE COVER .

-- Remove the connecting tube from the air filter housing to the charge air pipe, refer to AIR FILTER HOUSING .

-- Remove the air guide pipe bolt -arrow-.

Fig 1: Identifying Charge Air Pipe Bolt And Hose Clamp
GWWN21-10192Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

-- Loose the hose clamp -2- and lay the air guide pipe on the cylinder head.

-- Remove the air guide hose -1- using gentle tilting motions and swivel it to the side.

-- Remove the charge air pipe.

-- Remove the noise insulation, refer to Overview - Herbie Beetle Decorative Film .

-- Remove the bolt -2- and the clamp.

Fig 2: Identifying Clamp And Bolts
GWWM10-10091Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

-- Remove the nuts -3-.

-- Remove the front tunnel brace -1-, refer to Underbody Panels Overview .

Fig 3: Identifying Tunnel Brace Nuts
GWWA66-11002Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

-- Remove the nuts -arrows- from the right underbody panel and pull the underbody panel slightly downward.

Fig 4: Identifying Right Vehicle Floor Cover Nuts
GWWA10-10764Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

-- Unclip the connector -arrow- from the bracket -2- and disconnect it.

Fig 5: Identifying Three Way Catalytic Converter And Oxygen Sensor
GWWM24-10025Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

-- Secure wire to the turbocharger to prevent damage.

-- Loosen the clamping sleeve -arrow- and push it toward the rear.

Fig 6: Locating Clamping Sleeve Screws
GWWA26-11256Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

-- Remove the catalytic converter with the front exhaust pipe.