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Home >> Volkswagen >> 2018 >> Beetle S, 2D Hatchback >> Repair and Diagnosis >> External Pages >> Different car >> Section 42 (2.0L - Engine Lubrication - Engine Code(S): CJAA & CVCA (Convertible)) >> 17 Engine Lubrication >> Description And Operation >> Oil Pan/Oil Pump Overview

Oil Pan/Oil Pump Overview

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NOTE:

If large quantities of metal particles or abraded material are detected during engine repairs, it may mean the crankshaft or rod bearings are damaged. To prevent damage, perform the following steps after completing the repair: carefully clean the oil channels and replace the oil spray jets, the oil cooler and the oil filter.

Oil capacities, specifications and viscosity classes. Refer to the Fluid Capacity Chart.

Fig 1: Identifying Oil Pump And Oil Pan Overview
GWWN17-10000Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Bolt
    • 15 Nm
  2. Sealing Flange
    • With seal
    • Must be located on dowel sleeves
    • For removing and installing, refer to SEALING FLANGE, BELT PULLEY SIDE .
    • Install with Silicone Sealant D 176 404 A2
    • Do not lubricate or grease the sealing lip on the seal
    • Wipe off any oil on the crankshaft bearing pin with a clean cloth before installing.
  3. Chain Tensioner with Tensioning Rail
    • When installing, pretension spring and hook in
    • 15 Nm
  4. Oil Dipstick
    • Oil level must not be above the max. mark!
    • Marks
  5. Funnel
  6. Guide Tube
  7. Alignment Sleeves
  8. O-Ring
    • Replace after removing
  9. Bolt
    • 15 Nm
  10. Intake Line
    • Clean the screen if it is dirty.
  11. Splash Wall
  12. Bolt
    • 15 Nm
  13. Bolt
    • 15 Nm
  14. Oil Pan
    • For removing and installing, refer to OIL PAN .
    • Clean sealing surface before installing
    • install with silicone sealant D 176 404 A2
  15. Oil Drain Plug
    • Replace after removing
    • 30 Nm
  16. Bolt
    • 10 Nm
  17. Oil Level Thermal Sensor -G266-
    • Black 3-pin connector
    • Checking Vehicle Diagnostic Tester
  18. Seal
    • Replace after removing
  19. Oil Pump
    • With pressure relief valve 12 bar (174 psi)
    • Before installing, check to be sure both alignment bushings are present (for centering oil pump/cylinder block)
    • Check if the oil pump moves with difficulty
    • Replace if it moves with difficulty
  20. Chain Sprocket for Oil Pump
  21. Bracket
    • For the wiring harness Oil Level Thermal Sensor -G266-
  22. Bolt
    • Replace after removing
    • 20 Nm +90°
  23. Chain
  24. Bolt
    • Install without sealant
    • 25 Nm
  25. Oil Spray Jet
    • For cooling the piston Fig 2
Fig 2: Identifying Oil Spray Jet And Pressure Relief Valve
GWWA13-0687Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Bolt with pressure relief valve, 27 Nm
  2. Piston cooling oil spray jet
NOTE:

Be sure to allocate the correct piston when replacing the oil injector. Refer to the Parts Catalog.

Fig 3: Identifying Oil Pan Bolt Loosening Sequence
GWWA17-0219Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
NOTE:

Replace the oil pan screws.

-- Tighten the bolt in three steps:

Stage Bolts Tightening specification
1. -1- through -20- in a diagonal sequence, to 5 Nm
2. -Arrows- 40 Nm
3. -1- through -20- Diagonally in steps at least to 15 Nm