Intake Manifold: Installing

WARNING: This page is about a different car, the 2015 Volkswagen Beetle. However, it is still accessible from the selected car via links, so may be relevant.

-- Place the new seals on the cylinder head on the alignment pins.

CAUTION:

Do not damage the intake manifold sealing surface by attaching the alignment pins.

-- Place the intake manifold on the alignment pins on the cylinder head.

-- Tighten the bolts 1 to 10 in to the tightening specification and sequence.

Fig 1: Intake Manifold With Charge Air Cooler - Tightening Specification and Sequence

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

The rest of the installation is performed in reverse order of removal, noting the following:

NOTE:

Replace the seal after removal.

-- Install the air filter housing, refer to AIR FILTER HOUSING .

-- Install the high pressure line, refer to HIGH PRESSURE LINE, INSTALLING .

-- Install the front upper coolant pipes, refer to FRONT UPPER COOLANT PIPE .