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Overview - Fuel Injectors

WARNING: This page is about a different car, the 2015 Volkswagen Beetle. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Exploded View Of Fuel Injector Components
GWWA23-10567Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Seal
  2. Copper Washer
    • Replace after removing
  3. O-Ring
    • Replace after removing
  4. Injector
    • Injector units and high pressure lines which have been removed and are being re-installed may only be installed back into the same cylinder.
    • Removing and installing, refer to FUEL INJECTORS .
  5. O-Ring
    • Replace after removing
  6. Fuel Return Line
    • To the fuel tank
    • must not be bent, damaged or plugged
    • Do not disassemble
    • Bleeding and filling the fuel system after exchanging, refer to FUEL SYSTEM, FILLING/BLEEDING .
  7. Tensioning Claw
    CAUTION:

    There is a risk of engine damage.

    • After the high pressure line assembly, and when installing a new short engine, it is particularly important to tighten the fuel injector tensioning claw to the previously mentioned tightening specification, refer to -item 8- in Fig 1. Only tighten the tensioning claws >>hand tight<< after delivery when assembling the high pressure line in order to align the fuel injector.
    • Installed position, refer to Fig 2
  8. Bolt
    • 9 Nm +180° turn
    • Replace after removing
  9. High Pressure Line
    • 28 Nm
    • between the high pressure reservoir and the fuel injectors
    • Read and follow all instructions on installing the high pressure lines, refer to HIGH PRESSURE LINE, INSTALLING .
    • Install without tension
    • Secure the balance weight, refer to Figure.
  10. Grommet
    • In the cylinder head cover
    • Replace if damaged.
Fig 2: Installed Position Of Tensioning Bracket
GWWA23-10407Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.