Overview - Cylinder Block, Belt Pulley Side

Fig 1: Identifying Cylinder Block (Belt Pulley Side) Overview

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

1. Ribbed Belt
   • Check for wear
   • Before removing, mark direction of rotation using chalk or felt-tip marker. Reversing the running direction on a used belt can destroy it
   • Do not kink
   • Ribbed belt routing, refer to Install the ribbed belt as shown 
   • When installing, make sure it is seated correctly on the pulleys
   • Removing and installing, refer to RIBBED BELT .
2. Ribbed Belt Tensioner
   • To release tension on ribbed belt, pivot using a wrench.
   • Secure using Locking Pin T10060A
   • Removing and installing, refer to RIBBED BELT TENSIONER .
3. Bolt
   • 8 Nm + 45°
   • Replace after removing
4. Bolt
   • 150 Nm + 90°
   • Replace after removing
   • Lubricate O-ring
   • Use the Counterhold - Vibration Damper T10475 to loosen and tighten
     CAUTION:

     Danger of causing damage to the engine.

     • Do not turn the crankshaft when a bolt is removed because this will offset the timing.
5. O-Ring
   • Not a replacement part; supplied with the bolt
6. Vibration Damper
   • With ribbed belt pulley
   • Removing and installing, refer to VIBRATION DAMPER .
     CAUTION:

     Danger of causing damage to the engine.

     • In order not to change the valve timing, the crankshaft must not be moved out of the "TDC" position when the vibration damper is removed.
7. Auxiliary Components Bracket
   • Removing and installing, refer to AUXILIARY COMPONENTS BRACKET .
8. Seal
   • Replace after removing
9. Bolt
   • Tightening specification and sequence, refer to Fig 2.
10. Bolt
    • Tightening specification, refer to Fig 2 .
11. Generator
    • Assembly Overview, refer to GENERATOR OVERVIEW .
12. Alignment Sleeves
    • For A/C compressor
13. A/C Compressor
    • Do not remove or disconnect refrigerant lines
    • Assembly Overview, refer to A/C Compressor .
14. Bolt
    • Tightening specification, refer to A/C Compressor .

Fig 2: Accessory Assembly Bracket Tightening Specifications and Tightening Sequence

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Mount the accessory assembly bracket and then install the bolt -4- by hand.

-- Then install the remaining bolts by hand.

-- Tighten bolts in three stages in sequence -1- through -5- as follows: