LEMON Manuals: Even more car manuals for everyone
Home >> Volkswagen >> 2018 >> Beetle S, 2D Hatchback >> Repair and Diagnosis >> External Pages >> Different car >> Section 219 (Brake System - Mechanical Components (Hatchback)) >> 46 Mechanical Components >> Removal And Installation >> Rear Brake Caliper >> Brake Caliper, Rear Brakes Bosch ZOH BIR 38 >> Removing

Brake Caliper, Rear Brakes Bosch ZOH BIR 38: Removing

WARNING: This page is about a different car, the 2016 Volkswagen Beetle, 2015 Volkswagen Beetle, 2014 Volkswagen Beetle, 2013 Volkswagen Beetle, and 2012 Volkswagen Beetle. However, it is still accessible from the selected car via links, so may be relevant.

Work procedure applies only for replacing or when performing subsequent service work on brake caliper.

-- Loosen the wheel bolts.

-- Raise the vehicle.

-- Remove the wheel.

-- Push the lever on the brake caliper -2- in direction of -arrow-.

Fig 1: Identifying Parking Brake Cable, Brake Caliper, Tabs And Bracket
GWWM46-10038Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Disengage the brake cable -1- from the lever on the brake caliper -2-.

-- Squeeze the retainers -3-.

-- Remove the brake cable -1- from the bracket on the brake caliper -4-.

-- Connect the bleed hose -1- from the bleeder bottle to the brake caliper bleed valve and open the bleed valve.

Fig 2: Identifying VAG 1869/2
GWWM46-10039Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install the Brake Pedal Actuator VAG 1869/2.

Fig 3: Identifying Brake Pedal Depressor VAG 1869/2
GWWA44-0007Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Close the bleed valve and remove the bleeder bottle.

-- Remove the brake hose -1- and banjo bolt -2- to the brake caliper.

Fig 4: Identifying Brake Hose And Banjo Bolt
GWWM46-10040Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Close the brake line and threaded hole immediately using Plugs 1H0 698 311 A.

-- Counterhold the guide bolt and remove the bolts -arrows- from the brake caliper -1-.

Fig 5: Identifying Brake Caliper And Mounting Bolts
GWWM46-10041Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the brake caliper from the brake carrier.

Cleaning:

WARNING:

Do not blow brake system using compressed air, the dust produced is harmful to health!

Use only appropriate solvents for cleaning brake system.