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Home >> Volkswagen >> 2018 >> Beetle S, 2D Hatchback >> Repair and Diagnosis >> External Pages >> Different car >> Section 195 (1.8L & 2.0L - Cooling System - Engine Code(S): CPLA, CPPA, CPKA & CPRA (Hatchback)) >> 19 Cooling System >> Removal And Installation >> Coolant Thermostat Housing >> Removing

Coolant Thermostat Housing: Removing

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-- Remove the engine cover, refer to ENGINE COVER .

-- Remove the bolts -arrows- for the coolant line from the intake manifold.

Fig 1: Locating Air Guide Pipe Bolts
GWWN19-10856Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the coolant pump, refer to Removing .

-- Remove the Throttle Valve Control Module -J338-, refer to Throttle Valve Control Module -J338- .

-- Lift clamps -1- and -2- and remove coolant hoses.

Fig 2: Identifying Coolant Hose Connectors
GWWA19-11620Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Disconnect the connectors -1, 2 and 3- underneath the intake manifold.

Fig 3: Connectors
GWWN24-10900Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the bolts -arrows- for the bracket -A-.

Fig 4: Locating Bracket Bolts
GWWN24-10901Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the connector -arrow- from the After-Run Coolant Pump -V51- -1-.

Fig 5: Identifying After-Run Coolant Pump
GWWM10-10094Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the nut -3- and remove the After-Run Coolant Pump -V51- -1- from the bracket -2-.

-- Push the generator wire aside and remove the bolt -3- on the thermostat housing.

Fig 6: Thermostat - Tightening Specification and Tightening Sequence
GWWM19-10039Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the remaining bolts -1- through -5-.

-- Remove the thermostat housing from the centering pins and remove the engine oil cooler.