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Clutch Pedal: Installing

WARNING: This page is about a different car, the 2013 Volkswagen Beetle and 2012 Volkswagen Beetle. However, it is still accessible from the selected car via links, so may be relevant.

Install in reverse order of removal. Note the following:

Fig 1: Identifying Mount, Master Cylinder Operating Rod & Clutch Pedal
GWWA30-0133Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Replace the self-locking nuts.

-- Attach the mount -2- to the clutch master cylinder actuator rod -1-.

-- Press the mount in, until it engages audibly in the clutch pedal -3- opening.

-- Install the over-center spring -2- in the bracket from the top. Hold the end of the spring in its installed position using the Assembly Tool T10178 when installing the spring.

Fig 2: Identifying Over-Center Spring Inserted Into Mounting Bracket And Spring End Held In Installation Position Using Assembly Tool T10178
GWWA30-0126Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Insert the clutch pedal pivot pin -A- into the mounting area of the over-center spring.

-- Press the clutch pedal slightly, push the bolt through and tighten the self-locking nut to specification, refer to Tightening Specifications .

Some vehicles have a sound absorber -arrow- on the clutch pedal bracket.

Fig 4: Bracket With Sound Absorber
GWWN30-10195Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Bring the sound absorber -arrow- back into its installed position.

-- Install the impact bolster support -2- and tighten the bolt -1- to specification, refer to Tightening Specifications .

Fig 5: Identifying Clutch Pedal Crash Bolster With Bolt
GWWN48-10630Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install the wire guide -1- under the steering column.

Fig 6: Identifying Cable Guide
GWWN48-10591Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

The tabs -arrow- on both sides must clip into the column.

-- Attach the ground wire to the steering column and install the nut -arrow-.

Fig 7: Identifying Ground Wire And Nut
GWWN48-10587Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install the left footwell vent, refer to "Vents" in [For engine(s) CVCA, CPRA, CBTA, CPKA, CPLA, CJAA, CBUA, CPPA, CCTA, CBFA] Removal and Installation .

-- Install the drivers side trim and the cover under the trim, refer to "Storage Compartments, Covers and Trim" in Removal and Installation .

-- If disconnected, connect the battery, refer to [For engine(s) CVCA, CPRA, CBTA, CPKA, CPLA, CJAA, CBUA, CPPA, CCTA, CBFA] Removal and Installation .