Special Tools

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Special tools and workshop equipment required

Hinged Socket 3220

Fig 1: Identifying Hinged Socket 3220
Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
Compression Tester V.A.G 1763 with Adapter V.A.G 1763/8

Fig 2: Compression Tester V.A.G 1763
Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
Torque wrench 5-50 Nm V.A.G 1331
Dial Gauge Holder VW 387

Fig 3: Dial Gauge Holder VW 387
Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
Dial Gauge 0-10 mm VAS 6079

Fig 4: Dial Gauge 0-10 mm VAS 6079
Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
Hose Clip Pliers VAS 6340

Fig 5: Hose Clamp Pliers VAS 6340
Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
Carrier 3390

Fig 6: Torque Adapter
Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
Allan Head 8 mm T10409 for tensioning roller B

Fig 7: Wrench - Hex
Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
Torque Wrench 5-50 Nm V.A.G 1331
Torque Wrench 40-200 Nm V.A.G 1332
Torque Wrench 5-50 Nm V.A.G 1331/

Fig 8: Identifying Torque Wrench (5 To 50 Nm) V.A.G 1331
Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
Torque Wrench 40-200 Nm V.A.G 1332/

Fig 9: Identifying Torque Wrench 40-200 Nm V.A.G 1332
Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
Silicone Adhesive Sealant D 176501 A1
Valve Seal Removal Tool 3364

Fig 10: Valve Seal Removal Tool 3364
Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
Valve Stem Seal Driver 3365

Fig 11: Identifying Valve Stem Seal Driver 3365
Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
Valve retainer disassembly and assembly device VAS 5161 with guide plate VAS 5161/23 and sleeve VAS 5161/23-1

Fig 12: Valve Cotter Disassembly/Assembly Device VAS 5161
Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Fig 13: Identifying 3070, 3359, T10050, T10051, T10052 And T10385

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Special tools and workshop equipment required

Centering Mandrel 3070
Diesel Injection Pump Locking Pin 3359
Crankshaft Stop T10050
Camshaft Gear Counter-Holder T10051
Puller T10052
XZN 10 Socket T10385

Fig 14: Identifying Special Tools And Workshop Equipment

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Special tools and workshop equipment required

Torque Wrench 5-50 Nm V.A.G 1331
Torque Wrench 40-200 Nm V.A.G 1332
Drip Tray for VAS 6100 VAS 6208

Fig 15: Identifying Diesel Injection Pump Remove/Install Components

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Special tools and workshop equipment required

Locking Pin 3359
Crankshaft Stop T10050
Counterhold T10172
Special Wrench, Long Reach T10264 for tensioning roller A
Locking Tool T10265

Fig 16: Identifying 10-203, T10443, V.A.G. 1331 And V.A.G. 1332

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Special tools and workshop equipment required

Assembly Tool V.A.G 10-203
Seal Puller T10443
Torque Wrench 5-50 Nm V.A.G 1331/
Torque Wrench 40-200 Nm V.A.G 1332/
M12 X 1.5 x 75 bolt

Fig 17: Identifying Special Tools And Workshop Equipment

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Special tools and workshop equipment required

Diesel Injection Pump Locking Pin 3359
Counterhold T10051
Puller T10052
Camshaft Insertion Tool T40094 part of T40094A
Camshaft Fitting Tool T40095 part of T40094A
Camshaft Clamping Tool T40096 part of T40094A

Fig 18: Identifying Special Tools -- Valve Stem Seals With Cylinder Head Removal

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Special tools and workshop equipment required

Valve Seal Removal Tool 3364
Valve Stem Seal Driver 3365
Valve retainer disassembly and assembly device VAS 5161 with guide plate VAS 5161/23 and sleeve VAS 5161/23-1
Engine and Transmission Holder VAS 6095
Cylinder Head Tensioning Device VAS 6419
2x bolt M6x30