Special Tools

Fig 1: Identifying Special Tools - Cylinder Head, Removing And Installing

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Special tools and workshop equipment required 

• Drip Tray V.A.G 1306 or Drip Tray for Workshop Crane VAS 6208
• Torque Wrench 5-50 Nm V.A.G 1331
• Torque Wrench 40-200 Nm V.A.G 1332
• Hose Clip Pliers
• Polydrive Bit Drive Socket T10070 or Polydrive Bit Drive Socket 3452
• Puller - Ignition Coil T40039
• Silicone Sealant D 174 003 A2

Fig 2: Identifying Special Tools -- Chain Case Cover Sealing Ring, Replacing

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Special tools and workshop equipment required 

• Bearing Driver VW 195
• Press Piece - 60 mm VW 415 A
• Fitting Sleeve 3241/4

Fig 3: Identifying Special Tools -- Valve Timing, Adjusting

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Special tools and workshop equipment required 

• Torque Wrench 5-50 Nm V.A.G 1331
• Torque Wrench 40-200 Nm V.A.G 1332
• Locking Pin T03006
• Polydrive Bit Drive Socket T10035
• Counterhold - Multiple Use T10172
• Camshaft Clamp T40070

Fig 4: Identifying Special Tools -- Compression Pressures, Checking

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Special tools and workshop equipment required 

• Spark Plug Removal Tool 3122 B
• Puller - Ignition Coil T40039
• Torque Wrench 5-50 Nm V.A.G 1331
• Compression Tester V.A.G 1763
• Compression Tester Kit - Adapter 5A V.A.G 1381/5A

Fig 5: Identifying Special Tools - Valve Stem Seals, Replacing

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Special tools and workshop equipment required 

• Spark Plug Removal Tool 3122 B
• Puller - Valve Seal 3364
• Seal Installer - Valve Stem 3365
• Valve Cotter Tool Kit - Adapter T40012
• Torque Wrench 5-50 Nm V.A.G 1331
• Valve Cotter Tool Kit VAS 5161A
• Valve Cotter Tool Kit - Guide Plate 19C VAS 5161/19C

Special tools and workshop equipment required 

• Trim Removal Wedge 3409
  Fig 6: Identifying 3409 Wedge

  Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
• Camshaft Clamp T40070
  Fig 7: Identifying Camshaft Clamp T40070

  Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
• Dial Gauge 0-10 mm VAS 6079
  Fig 8: Identifying Dial Gauge 0-10 mm VAS 6079

  Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
• Dial Gauge Holder VW 387
  Fig 9: Identifying Dial Gauge Holder VW 387

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Modify Counterhold T10172

Fig 10: Identifying Bolts Attached To Adapter T10172/1 For Installation

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the AdapterT10172/1 and install the M8 x 16 bolts -A-.