Remove the bolts -arrows- from the left and right lock carrier brackets
-- Remove the lower mounts on the Adapters 10 - 222 A /28 and replace them with mount Adapters 10 - 222 A /28-1.
-- Mount the Adapters 10 - 222 A /28 with mounts Adapters 10 - 222 A /28-1 on the lock carrier and attach it in the threaded holes for the lock carrier bracket -arrows-.
- Use the bolts in the engine support adapters Engine Support Bridge - Engine Support 28-110 - 222 A /28-1 for attaching the Adapter 10 - 222 A /28 and not the bolts for the bracket.
- Bolt tightening specification -arrows- : 8 Nm
A second technician is needed to mount the Engine Support Bridge 10 - 222 A on the vehicle to prevent the Engine Support Bridge 10 - 222 A from tipping.
Mount the engine support bridge on the engine/transmission sub-assembly as follows:
- Adapter 10 - 222 A /31-2
- Moveable Joint T40091/3
- Adapter 10 - 222 A /31-1
- Moveable Joint T40093/4
- Square Pipe T40091/1
- Adapter 10 - 222 A /28 with 10 - 222 A /28-1
- Hooks for Us 1078 (Kukko 21-10)10 - 222 A /10
-- Slide the Moveable Joint -2- on the Engine Support Bridge 10 - 222 A Square Pipe.
- The bolts for the Moveable Joint T40091/3 -2- on Engine Support Bridge 10 - 222 A face the front.
-- Mount Engine Support Bridge 10 - 222 A on the suspension strut tower and have a second technician hold it to keep it from falling over.
-- Push Square Pipe T40091/1 -5- left and right from the front through 10-222 A /28 -6- and place the Moveable Joints T40093/4 -4- on each side.
-- Mount the Engine Support - Bracket w/Spindle and Hook 10 - 222 A /10 -7- on the left Square Pipe T40091/1.
-- Slide the Rail With Holes T40091/2 -8- with Mount T40093/5 -9- in the Moveable Joint T40093/4 -4-.
- Adapter 10 - 222 A /31-2
- Moveable Joint T40091/3
- Adapter 10 - 222 A /31-1
- Moveable Joint T40093/4
- Square Pipe T40091/1
- Adapter 10 - 222 A /28 with 10 - 222 A /28-1
- Hooks for Us 1078 (Kukko 21-10)10 - 222 A /10
- Engine Support Basic Set T40091/2
- Adapter T40093/5
- Spindle 10 - 222 A /11
-- Install the locking pins into the Rail With Holes T40091/2 -8- and secure it splints.
-- Tighten the threaded connections on the Engine Support Bridge hand-tight. Adjust the height of the Engine Support Bridge parallel over the Adapter 10 - 222 A /28.
-- Pretension the engine/transmission sub-assembly using the Engine Support - Bracket w/Spindle and Hook 10 - 222 A /10 -7- and Spindle 10 - 222 A /11 -10- slightly, but do not lift it.
-- Loosen left and right front wheel bolts.
-- Raise the vehicle and remove the front wheels.
-- Remove the noise insulation. Refer to REMOVAL AND INSTALLATION .
-- Remove the left and right front wheel housing liner. Refer to REMOVAL AND INSTALLATION .
-- Remove the electric wires and the bracket from the front transmission cover -arrows- (two M6 nuts).
-- Route the wires near the transmission cover upward and tie them secure.
There is a danger of causing damage to the decoupling element.
- Do not bend the decoupling element more than 10°.
- Do not load the decoupling element.
- Do not damage the wire mesh on the decoupling element.
-- Disconnect the exhaust system at the clamping sleeve and remove the exhaust system bracket from the subframe -arrows-. Refer to REMOVAL AND INSTALLATION .
-- Tie up the front exhaust pipe.
The decoupling element can also be locked in its installed position using Transportation Lock T10404 -arrow-.
-- Remove the bolts -11- and then remove the pendulum support from the transmission.
-- Secure the subframe before removing. Refer to REMOVAL AND INSTALLATION .
If the -subframe- is not secured, a vehicle alignment must be performed later.
-- Remove the subframe and steering gear. Refer to REMOVAL AND INSTALLATION .
-- Remove the heat shield above the right driveshaft -arrows-.
-- Remove the driveshafts from the transmission. Refer to REMOVAL AND INSTALLATION .
-- Tie the right driveshaft as high up as possible.
-- Move the left driveshaft to the rear and secure it. Be careful not to damage the surface protection.
-- There may be a small cover plate on the plate between the engine and transmission above the right flange shaft. Remove the cover plate -A-, if equipped.
-- Remove the bolts -1- and -2- from the bracket -A-.
-- Then lower engine/transmission assembly slightly over Engine Support Bridge 10 - 222 A spindles until the bracket can be removed.
-- Remove the transmission bracket -arrow-.
To remove the DSG Transmission 02E3282, the transmission support is equipped with the Adjustment Plate 3282/42 A and positioned on the Engine-Transmission Jack VAG 1383 A.
-- Align the arms of the Transmission Support so that they match up with the holes in the Adjusting Plate 3282/42 A.
-- Install the support elements on the Adjusting Plate 3282/42 A as illustrated above.
-- Place the Engine/Gearbox Jack VAG 1383 A under the vehicle.
- The arrow symbol on the Adjusting Plate 3282/42 A points in the direction of travel.
-- Align the Transmission Support 3282 so that it is parallel to the transmission.
-- Screw the Pins 3282/29 into the transmission.
-- Secure both support elements to the transmission.
Deviating from the illustration of the Adjusting Plate the front transmission support is illustrated mounted to the transmission -arrow-.
DSG transmission 02E "AWD" is shown in the illustration. The mounting elements on the "FWD" are identical.
-- Lift the Engine/Transmission Jack VAG 1383 A to support the transmission from underneath.
The transmission is disconnected from the engine in this position.
-- Remove all remaining engine/transmission connecting bolts.
-- Remove transmission from engine while being careful of selector lever cable and lower transmission.
Pay attention to the lines when lowering the transmission.
Transmission, Transporting, refer to TRANSMISSION, TRANSPORTING .
Install the transmission. Refer to TRANSMISSION, INSTALLING .