Overview - Intake Manifold
WARNING: This page is about a different car, the 2015 Volkswagen Beetle. However, it is still accessible from the selected car via links, so may be relevant.
- Seal
- Replace after removing
- Alignment Pin
- Bolt
- 8 Nm
- Seal
- Replace after removing
- Bolt
- Tightening specification and sequence, refer to Fig 3.
- Bracket
- For intake manifold
- Bolt
- Tightening specification and sequence, refer to Fig 3.
- Bolt
- Replace after removing
- Tightening specification and sequence, refer to Fig 2.
- Alignment Pin
- Bolt
- 8 Nm
- Intake Manifold with Charge Air Cooler
- The intake manifold with charge air cooler are one unit.
- Removing and installing, refer to INTAKE MANIFOLD .
- Bolt
- Replace after removing
- Tightening specification and sequence, refer to Fig 2.
- Charge Air Temperature Sensor after Charge Air Cooler - G811-
- 22 Nm
- Removing and installing, refer to INTAKE AIR TEMPERATURE SENSOR -G42- /CHARGE AIR TEMPERATURE SENSOR AFTER CHARGE AIR COOLER -G811- .
- Seal
- Replace after removing
- Connection
- for the Throttle Valve Control Module - J338-
- Intake Air Temperature Sensor -G42-
- 22 Nm
- Removing and installing, refer to INTAKE AIR TEMPERATURE SENSOR -G42- /CHARGE AIR TEMPERATURE SENSOR AFTER CHARGE AIR COOLER -G811- .
- Bolt
- 10 Nm
- Coolant Pipe
- Bolt
- 10 Nm
- Coolant Pipe
- O-Rings
- Replace after removing
- Throttle Valve Control Module -J338-
- with Throttle Position Sensor - G69-
- Removing and installing, refer to THROTTLE VALVE CONTROL MODULE -J338- .
- O-Ring
- Replace after removing
- Air Guide Pipe
- Bolt
- 8 Nm
- Bracket
- for the Throttle Valve Control Module - J338-
- Bolt
- Tightening specification and sequence, refer to Fig 3.
- Bolt
- Tightening specification and sequence, refer to Fig 3.
-- Tighten the bolts in steps:
| Step | Bolts | Tightening Specification |
|---|---|---|
| 1. | -1 through 10- | Install all the way in by hand. |
| 2. | -1 through 10- | tighten to 20 Nm |
| 3. | -1 through 10- | Tighten an additional 90° |
Fig 3: Intake Manifold Bracket and Throttle Valve Control Module Bracket - Tightening Specification and Sequence
-- Tighten the bolts in steps:
CAUTION:
When installing the intake manifold bracket and throttle valve control module bracket pay attention that the brackets are not installed under tension or at an angle.
| Step | Bolts/Nuts | Tightening Specification |
|---|---|---|
| 1. | -2, 3, 4, 7- | Install all the way by hand |
| 2. | -2, 3, 4, 7- | tighten to 20 Nm |
| 3. | -5- | tighten to 10 Nm |
| 4. | -1- | tighten to 10 Nm |