ABS Control Module -J104- AND ABS Hydraulic Unit -N55-, VEHICLES WITH GASOLINE ENGINE: Installing

WARNING: This page is about a different car, the 2016 Volkswagen Beetle, 2015 Volkswagen Beetle, 2014 Volkswagen Beetle, and 2013 Volkswagen Beetle. However, it is still accessible from the selected car via links, so may be relevant.

Install in reverse order of removal. Note the following:

NOTE:

Remove the plugs on the new ABS Hydraulic Unit -N55- only when installing the corresponding brake line.

Brake fluid will leak out if the plugs are removed too early from the ABS Hydraulic Unit -N55-. The system will then not have sufficient brake fluid and will not adequately bled.

When installing the hydraulic unit, make sure the damper rubber is not pushed out of the console.

-- Install the brake lines carefully with the Torque Wrench - Assembly Tool VAG1410/8.

Fig 1: Identifying Torque Wrench - Assembly Tool

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Bleed the brake system. Refer to DESCRIPTION AND OPERATION .

-- Code the ABS Control Module -J104- using the Vehicle Diagnostic Tester.

A Steering Angle Sensor -G85-, Transverse Acceleration Sensor -G200-, Longitudinal Acceleration Sensor -G251- and Brake Pressure Sensor 1 -G201- basic setting must be done.