Brake Pads, Rear Brakes CI 38: Installing

WARNING: This page is about a different car, the 2016 Volkswagen Beetle, 2015 Volkswagen Beetle, 2014 Volkswagen Beetle, and 2013 Volkswagen Beetle. However, it is still accessible from the selected car via links, so may be relevant.

Install in reverse order of removal. Note the following:

NOTE:

The repair kit has 4 self-locking screws for installing the brake caliper. Always use these.

After replacing brake pads, depress brake pedal firmly several times with vehicle stationary so that the brake pads are properly seated in their normal operating position.

Check brake fluid level after replacing brake pad.

If using the brake pads again, install the marked pads in the same location.

Fig 1: Identifying Thumbwheel On T10165

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Press the Piston Back

WARNING:

Before pushing back the piston, extract some of the brake fluid out of the brake fluid reservoir using a bleeder bottle. Otherwise, especially if reservoir has been topped off, fluid will overflow and cause damage.

-- Install the Brake Caliper Tool T10165 so that the collar on the Resetting & Extracting Tool - Plate T10165/1 is touching.

-- Use the Resetting & Extracting Tool - Plate T10165/1 to help you bolt it on.

-- Turn the thumbwheel on the Brake Caliper Tool T10165 to the right to install the piston. Be careful not to damage the piston collar.

NOTE:

For pistons that are difficult to move, an open-end wrench (size 13 mm) can be applied at the appropriate wrench surface -arrow A-.

-- check the protective caps for damage and correct seating. Refer to -item 9- in OVERVIEW - REAR BRAKE CALIPER, CI 38 REAR BRAKES .

-- Check the guide pins for ease of movement. Refer to -item 8- in OVERVIEW - REAR BRAKE CALIPER, CI 38 REAR BRAKES .

-- Remove protective foil on brake pad backing plates.

-- Install the brake pads -2- in the brake carrier -1-.

Fig 2: Locating Brake Pads On Brake Carrier

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When installing brake caliper, make sure that brake pads are not affixed to brake caliper before the correct installation position has been reached.

-- Tighten the brake caliper -1- to the brake carrier -2-.

Fig 3: Identifying Brake Caliper & Brake Carrier

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-- Use new self-locking bolts -arrows-.

-- Tighten the brake caliper -1- to the brake carrier -2-.

Fig 4: Removing Brake Caliper From Brake Carrier

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-- While tightening counterhold the guide pin with a suitable wrench -3-.

-- After replacing brake pads, depress brake pedal firmly several times with vehicle stationary so that the brake pads are properly seated in their normal operating position.

-- Install wheel and tighten.

-- Check brake fluid level.

Fig 5: Identifying Brake Fluid Level Marks On Reservoir

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-- Brake fluid level must be between the markings -1- and -2-.