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Home >> Volkswagen >> 2018 >> Beetle S, 2D Hatchback >> Repair and Diagnosis >> External Pages >> Different car >> Section 104 (Brake System - Mechanical Components (Convertible)) >> 46 Mechanical Components >> Description And Operation >> Overview - Front Brakes >> Overview Without Brake Pad Wear Indicator, Brake Caliper FN 3

Overview Without Brake Pad Wear Indicator, Brake Caliper FN 3

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NOTE:

After replacing brake pads, depress brake pedal several times firmly to properly seat brake pads in their normal operating position.

Use Brake Charger/Bleeder Unit VAS 5234 to extract brake fluid from brake fluid reservoir.

Install the Brake Pedal Actuator VAG 1869/2 to relieve pressure before removing a brake caliper or disconnecting a brake hose.

Fig 1: Identifying Front Brakes Assembly Overview
GWWM46-10060Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Bolt
    • 8 Nm
  2. Brake Rotor
    • Ventilated inside, 288 mm diameter, 15 inches
    • Ventilated inside, 312 mm diameter, 16 inches
    • Thickness 25 mm
    • Wear limit: 22 mm
    • Replace in pairs
    • Removing and installing. Refer to BRAKE ROTOR, BRAKE CALIPER FN 3 .
    • Do not use excessive force to separate the brake rotor from the wheel hub. If necessary, use rust penetrant, otherwise the brake rotors could be damaged.
  3. Brake Pads
    • Thickness 14 mm without backing plate
    • Wear limit: 2 mm without backing plate
    • Checking thickness.
    • Replace in pairs
    • Removing and installing. Refer to BRAKE PADS, BRAKE CALIPER FN3 .
  4. Spring
    • Insert in both holes of brake caliper
  5. Brake Carrier
  6. Brake Caliper
  7. Guide Pin
    • 30 Nm
  8. Cap
  9. Brake Hose with Ring Connection and Banjo Bolt
    • 35 Nm
  10. Bolt
    • 200 Nm
    • Clean if using again.
  11. Wheel Bearing Housing
    • With fastened brake carrier
  12. Front Speed Sensor
  13. Bolt
    • 8 Nm
  14. Cover Plate
  15. Bolt
    • 12 Nm
  16. Wheel Bearing Unit
    • The Anti-lock Brake System (ABS) sensor ring is installed in the wheel bearing