Engine Mount

Special tools and workshop equipment required 

• Engine Support Bridge10 - 222 A
• Spindle 10 - 222 A /11
• Shackle 10-222 A/12
• Holder 10 - 222 A /7
• Adapter10 - 222 A /28
• Support Bracket 10 - 222 A /31
• Rail with HolesT40091/2 from Engine Support Basic SetT40091
• MountT40093/5 from Engine Support Supplement SetT40093A
• 2 x Engine Support Adapter10 - 222 A /28-1
• 2 x Square PipeT40091/1 from Engine Support Supplement SetT40093A.
• 2 x Movable JointT40091/3 from Engine Support Supplement SetT40093A.
• 2 x Movable JointT40093/4 from Engine Support Supplement SetT40093A.
• Torque Wrench 5-50 NmV.A.G 1331

Procedure

-- Remove the exhaust system bracket from the subframe -arrows- to prevent damaging the decoupling element.

Fig 1: Identifying Exhaust System Bracket (Suspended Mount) Bolts

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-- Remove the engine cover. Refer to ENGINE COVER .

-- Remove the plenum chamber cover. Refer to PLENUM CHAMBER COVER .

-- Remove the lock carrier trim. Refer to LOCK CARRIER .

-- Open the couplings -A- and -B- and remove the fuel lines. Open the couplings. Refer to CONNECTOR COUPLINGS, SEPARATING .

Fig 2: Identifying Fuel Line Couplers

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-- Unclip the coolant hose bracket -1-.

Fig 3: Identifying Coolant Hose Bracket

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-- Free up the fuel lines.

-- Remove the fuel filter -7- from the mountings -1- through -3- and lay it on the engine.

Fig 4: Fuel Filter, Fuel Hoses And Bolts

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-- Disconnect the connector -2-.

Fig 5: Disconnecting Connector -2- On Exhaust Pressure Sensor 1 -G450

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-- Remove the screw -3- and then remove the Differential Pressure Sensor -G505- from the bracket -arrow-.

-- Remove the screw -1- at the top of the particulate filter mount.

-- Lay the Differential Pressure Sensor -G505- and mount on the particulate filter.

-- Seal the open lines and connections with clean plugs from the Engine Bung SetVAS 6122.

-- Remove the bolt -1-.

Fig 6: Identifying Windshield Wiper Fluid Reservoir Filler Tube -2- And Bolt

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-- Move the filler tube and windshield wiper fluid reservoir filler tube -2- to the side.

-- Disengage the fuel hose -2- from the bracket.

Fig 7: Disengaging Fuel Hose

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-- Removed the bracket for the fuel lines -arrow- and move it to the side.

-- Disconnect the connector -1- on the Auxiliary Fuel Pump -V393-.

-- Remove the screws -3- then remove the bracket and the Auxiliary Fuel Pump -V393- and move them to the side.

-- Remove the bolts -3- and the coolant reservoir -2-.

Fig 8: Identifying Coolant Reservoir, Bolts And Connector

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-- Disconnect and remove the connector for the coolant reservoir -2-.

-- Lay the coolant reservoir -2- on the engine.

-- Press the release buttons and remove the crankshaft housing ventilation hose -1- from the cylinder head cover.

Fig 9: Identifying Release Buttons

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-- Disconnect the connector from the crankcase ventilation hose -1-.

-- Free up the vacuum hoses -arrows- on the air guide pipe.

-- Remove bolt -2- and tilt the air guide pipe with the intake hose backward and remove from the turbocharger.

-- Remove the bolts -arrows- from the left and right sides of the lock carrier bracket.

Fig 10: Identifying Bolts

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-- Remove the lower mount on the Adapter10 - 222 A /28 and replace it with the engine support adapter 10-222 A /28-1.

Fig 11: Identifying Engine Support Bridge - Engine Support And Bolts

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-- Remove the bolts -arrows- on the engine support bridge mounting from the engine support adapter 10-222 A /28-1.

-- Use the bolts from the engine support adapter 10-222 A /28-1 for attaching the Adapter10 - 222 A /28. Do not use the bolts for the bracket.

Fig 12: Identifying Engine Support Adapter

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-- Bolt tightening specification -arrows- : 8 Nm.

Assemble engine support bracket as illustrated.

Install the Adapter10 - 222 A /31-1 on the suspension strut tower.

Fig 13: Identifying Engine Support Bridge

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

1. Adapter10 - 222 A /31-2
2. Moveable JointT40091/3
3. Support Bracket 10 - 222 A /31-1
4. Rail with HolesT40091/2
5. Moveable JointT40093/4
6. Square PipeT40091/1
7. Adapter10 - 222 A /28 with engine support adapter 10-222 A /28-1
8. MountT40093/5
9. Spindle10 - 222 A /11
10. Bracket With Spindle and Hook10 - 222 A /10

-- Remove the engine mount bolts -A- ; -B- ; and -C-.

Fig 14: Identifying Engine Mount & Bolts

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-- Remove the engine mount upward.

Installing

Install in reverse order of removal. Note the following:

Tightening Specifications

Fig 15: Identifying Engine Mount & Bolts

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1. = 40 Nm + 90° (¹ /₄ turn) additional turn, replace the bolts
2. = 20 Nm + 90° (¹ /₄ turn) additional turn, replace the bolts
3. = 60 Nm + 90° (¹ /₄ turn) additional turn, replace the bolts

Refer to SUBFRAME MOUNT, ADJUSTING .