OVERVIEW - TURBOCHARGER, MAHLE Charge Air Pressure Actuator -V465-

Fig 1: Exploded View Of Turbocharger (Mahle Charge Air Pressure Actuator) -V465-

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

1. Heat Shield
2. Bolt
   • 9 Nm
3. Bolt
   • 20 Nm
4. Bolt
   • 9 Nm
5. Charge Air Pressure Actuator -V465-
   • Adjusting. Refer to Charge Air Pressure Actuator -V465-, ADJUSTING .
   • Can be replaced only with the turbocharger. Refer to TURBOCHARGER, REMOVING AND INSTALLING .
6. Bolt
   • Replace the turbocharger after loosening bolt.
   • Do not remove the Charge Air Pressure Actuator -V465-.
7. Nut
   • 7 Nm
8. Bolt
   • 7 Nm
9. Bolt
   • Do not remove the Charge Air Pressure Actuator -V465-.
   • Replace the turbocharger after loosening bolt.
10. Turbocharger Recirculation Valve -N249-
11. O-Ring
    • Replace after removing.
12. Turbocharger
    • Removing and Installing. Refer to TURBOCHARGER, REMOVING AND INSTALLING .
13. Spring Clip
14. O-Ring
    • Replace after removing.
    • Coat with coolant
15. Coolant Return Line
16. Bolt
    • 9 Nm
17. Bolt
    • 9 Nm
18. O-Ring
    • Replace after removing.
    • Coat with engine oil
19. Bolt
    • 20 Nm
20. Oil Return Pipe
21. O-Ring
    • Replace after removing.
    • Coat with engine oil
22. O-Ring
    • Replace after removing.
    • Coat with coolant
23. Bolt
    • 9 Nm
24. Bolt
    • 9 Nm
25. Coolant Supply Line
26. Bolt
    • M6: 9 Nm
    • M10 double bolt: 20 Nm
    • Coolant connection to cylinder block
27. O-Ring
    • Replace after removing.
    • Coat with coolant
28. Bolt
    • 30 Nm
    • Turbocharger support to cylinder block
29. Support Brace
30. Bolt
    • 30 Nm
    • Lubricate the thread with hot bolt paste before loosening and installing. Refer to the Parts Information.
31. Heat Shield
32. V-Clamp
    • 15 Nm
    • Replace after removing.
33. Bolt
    • 9 Nm
34. O-Ring
    • Replace after removing.
    • Coat with engine oil
35. Oil Supply Line
36. O-Ring
    • Replace after removing.
    • Coat with engine oil
37. Seal
    • Replace after removing.
38. Nut
    • 25 Nm
    • Replace after removing.
39. Heat Shield
40. Bolt
    • 4.5 Nm
41. Bolt
    • 9 Nm