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Home >> Volkswagen >> 2017 >> Passat R-Line >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Turbocharger System & Supercharger System (Service Information - CPKA, CPRA) >> 21 Turbocharger, Supercharger >> Charge Air System >> Charge Air Cooler, Removing And Installing >> Removing

Charge Air Cooler, Removing And Installing: Removing

-- Remove the radiator. Refer to RADIATOR, REMOVING AND INSTALLING .

-- Loosen the hose clamp -3 and 5-.

GWWM15-10020Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Disconnect the connector from the Charge Air Pressure Sensor -G31- -arrow-.

-- Remove the bolts -1 and 4- and then remove the air duct pipe downward.

-- Seal the open lines and connections with clean plugs from the :VAS6122  .

-- Remove the bumper cover. Refer to FRONT BUMPER .

-- Remove the charge air cooler bracket bolts -1-.

GWWN19-10292Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Vehicles with A/C System 

NOTE:

The condenser bolts are difficult to access. Lift the charge air cooler out of the lower cooler mounts with a second technician. Now the charge air cooler can be pivoted >>back and forth<< and the bolts are accessible.

-- Remove the condenser from the charge air cooler -arrows-.

GWWN19-10261Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Attach the condenser and the cable tie to the lock carrier.

Continuation for All Vehicles 

-- Remove the charge air cooler downward.