Fuel Tank, Removing And Installing, Vehicles With FWD And Torsion Beam Rear Axle: Installing

WARNING: This page is about a different car, the 2015 Volkswagen Golf. However, it is still accessible from the selected car via links, so may be relevant.

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Install in reverse order of removal. Note The Following:

NOTE:

Disconnect the connector couplings. Refer to CONNECTOR COUPLINGS, SEPARATING .

-- If equipped, make sure the Metering Pump -V54- is seated securely.

-- Pay attention to the installation position of the ventilation grommet -1- on the fuel tank -2-.

The angle -α- must be 60°.

-- Make sure vent and fuel lines are not kinked.

-- Be careful to guide the fuel tank filler tube correctly into the opening in the body.

-- Position the fuel tank together with the mounting strap on the underbody using the :VAS6931 .

-- Make sure the exhaust system bracket is seated correctly. Refer to OVERVIEW - MUFFLER .

-- Note the location of the tensioning strap.

-- Make sure the line connections are securely fastened.

-- Make sure the supply, return and breather lines are still clipped to the fuel tank after the fuel tank has been installed.

-- Pay attention to the installed position of the Ground (GND) connection.

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Check the GND wires for traces of oxidation on the connectors. Remove any oxidation if necessary.

The connector -2- must be securely attached to the metal ring -3-.
Engage the contact -1- in the fuel tank -4- and secure it with the spacer -5-.

CAUTION:

There is a risk of explosion due to discharge of static electricity.

After installing, check the electrical connection with an Ohm meter.

Check the connection between the metal ring on the fuel filler neck to an empty area on the body.

Specified value is approximately 0 ohm.