Suction Jet Pump, Removing And Installing: Installing

WARNING: This page is about a different car, the 2015 Volkswagen Golf. However, it is still accessible from the selected car via links, so may be relevant.

Install In Reverse Order Of Removal. Note The Following:

NOTE:

Pay attention to the installed position of all the components.

Disconnect the connector couplings. Refer to CONNECTOR COUPLINGS, SEPARATING .

Replace The Seal If Damaged.

-- Guide the suction jet pump through the left opening in the fuel tank.

-- Guide the suction jet pump to the fuel delivery unit.

-- Reach in the right opening on the fuel tank.

-- Clip in the supply line onto the fuel delivery unit until it engages audibly

-- Install the suction jet pipe until it engages audibly.

-- Pull on the connectors and lines on the fuel delivery unit to check that they are secure.

-- Install the suction jet pump on the Fuel Level Sensor 2 -G169-.

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-- Lightly bend apart the retaining tabs -arrows- and replace the suction jet pump.

-- Check the fit by pulling on it.

-- Install the dry fuel delivery unit seal into the opening in the fuel tank.

-- When installing the fuel delivery unit and the Fuel Level Sensor 2 -G169- pay attention that the sensor for the fuel gauge is not bent.

-- Dry the seal -1- and insert in the right opening of the fuel tank.

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-- Coat the seal -1- on the inside with fuel.

-- Push the sealing flange -2- down on both sides against the spring force.

-- Bring both sealing flanges -2- into the installation position.

-- The arrow -3- on the fuel tank must point to the mark -2- on the locking flange -1-.

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CAUTION:

Risk of leaking.

When inserting sealing flange, sealing ring must not be damaged or crushed.

-- Tighten the locking ring using the :T10202 .

-- Connect all fuel lines and connectors of both sides of the sealing flange.

-- Pull on the connectors and lines on the fuel delivery unit to check that they are secure.

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Vehicles With Parking Heater (CANADA ONLY)

-- Pay attention to the installed position of the fuel extraction line for the auxiliary heater.