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Home >> Volkswagen >> 2017 >> Golf S, Eng CD CXBA, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 4 (Diesel Fuel Injection System (Service Information - CRUA)) >> 23 Diesel Fuel Injection >> Fuel Injectors/High Pressure Reservoir (Rail) >> Overview - Fuel Injectors >> Notes

Overview - Fuel Injectors: Notes

WARNING: This page is about a different car, the 2015 Volkswagen Golf. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Exploded View Of Fuel Injectors Components
GWWA23-10567Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Seal
  2. Copper Washer
    • Always replace after removing.
  3. O-ring
    • Always replace after removing.
  4. Fuel Injector
    • Fuel injectors and high pressure lines which have been removed and are being re-installed may only be installed back into the same cylinder.
    • Removing and installing. Refer to FUEL INJECTORS, REMOVING AND INSTALLING .
  5. O-ring
    • Always replace after removing.
  6. Fuel Return Line
    • To the fuel tank
    • Must not be bent, damaged or plugged
    • Do not disassemble
    • Bleeding and filling the fuel system after exchanging. Refer to FUEL SYSTEM, FILLING/BLEEDING .
  7. Tensioning Claw
    CAUTION:

    There is a risk of engine damage.

    • After the high pressure line assembly, and when installing a new short engine, it is particularly important to tighten the fuel injector tensioning clamps to the previously mentioned tightening specification. Refer to -item  ) OVERVIEW - FUEL INJECTORS - Bolt. Only tighten the tensioning claws >>hand tight<< after delivery when assembling the high pressure lines in order to align the fuel injectors.
  8. Bolt
    • 8 Nm + 270°
    • Always replace after removing.
  9. High Pressure Line
  10. Grommet
    • In the cylinder head cover
    • Replace if damaged