Second Measurement

WARNING: This page is about a different car, the 2017 Volkswagen GTI, 2016 Volkswagen GTI, 2015 Volkswagen Golf, and 2015 Volkswagen GTI. However, it is still accessible from the selected car via links, so may be relevant.

The :T10303 remains installed.

-- Place the gauge button -on the hub of the large clutch plate carrier-.

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The tip of the dial may not be placed on the circlip.

-- Adjust the -dial gauge- pretension again to >>0<<.

-- Raise the dual clutch up as far as the stop again and note this measurement as well

Now the Calculation Will Be Made to Determine Which of the Remaining Nine Circlets Will Be Finally Installed:

The new circlip is determined according to the following formula:

2. Measurement - 1. Measurement + 1.85 mm = Thickness of the circlip to be installed.

-- Write down the result.

The remaining nine circlips are staggered in 0.1 mm increments.

-- Measure all the circlips and determine the one that is the closest match to the result.

Determined Measurement for the New Circlip	New Circlip
2.27 mm	2.3 mm
2.24 mm	2.2 mm

-- Remove the 2 mm circlip and replace it with the circlip that was measured.

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-- Dispose of all other rings remaining and the 2 millimeter thick ring.

NOTE:

Circlips must only be installed one time.

-- Insert the -pump shaft-.

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NOTE:

The pump shaft must be slightly lifted and rotated -arrow- in order for it to completely slide into the splines.

-- Insert the drive plate into the dual clutch.

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The protruding tab of the drive plate must be positioned between the color-marked teeth of the outer clutch plate carrier. Make note of markings that have been changed retrospectively.

CAUTION:

Only the circlip removed beforehand from the >>new<< clutch may be installed. Never install a >>used<< circlip.

-- Install the >>new<< drive plate circlip.

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The circlip must be installed so that the tab of the drive plate -arrow- and the color-marked teeth of the outer clutch plate carrier are positioned between both ends of the circlip.
The circlip must be completely engaged.

-- Check the exact installation position of the circlip and that the circlip is engaged using a screwdriver.

-- Now remove the :T10303 between the dual clutch and the housing.

-- Install the clutch end cover. Refer to CLUTCH END COVER, REMOVING AND INSTALLING .