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Home >> Volkswagen >> 2017 >> Golf S, Eng CD CXBA, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 2 (Turbocharger System (Service Information - CRUA)) >> 21 Turbocharger, Supercharger >> Turbocharger >> Turbocharger Vacuum Diaphragm, Replacing >> Turbocharger Vacuum Diaphragm, Replacing, Version 1 And Version 2 >> Version 1:

Version 1:

WARNING: This page is about a different car, the 2015 Volkswagen Golf. However, it is still accessible from the selected car via links, so may be relevant.
GWWA21-10879Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Disconnect the connector -3- on the Charge Air Pressure Actuator Position Sensor -G581-.

-- Remove the vacuum hose -2- from the turbocharger vacuum diaphragm.

NOTE:

When removing and installing the circlip the force on the lever system is to be kept as low as possible. Pushing down the circlip for example with a large screwdriver can cause damage to the turbocharger.

-- Remove the circlip -4-.

-- Remove vacuum diaphragm bolts -1-.

-- Disengage the control rod on the adjusting lever and remove the vacuum diaphragm with the Charge Air Pressure Actuator Position Sensor -G581-.



GWWA21-10879Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Engage the control rod in the adjustment lever, install the vacuum diaphragm and install the bolts -1- all the way by hand.

NOTE:

When removing and installing the circlip the force on the lever system is to be kept as low as possible. Pushing down the circlip for example with a large screwdriver can cause damage to the turbocharger.

-- Install the circlip -4-.

-- Connect the connector -3- on the Charge Air Pressure Actuator Position Sensor -G581-.



GWWA21-10881Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Slide the vacuum diaphragm in the direction of -arrow-, until the voltage value on the Vehicle Diagnostic Tester shows from 0.75 ± 0.02 volt.

-- Tighten the bolts -1- to 10 Nm.