| 1 |
- PERFORM: Preliminary Check to verify the customers complaint. Refer to PRELIMINARY CHECK
.
-- Was Complaint verified? |
-- YES:
-- NO:
- GATHER more information from customer about the complaint.
|
| 2 |
- IGNITION: OFF.
- REMOVE: Secondary Air Injection Pump Relay - J299-. Refer to appropriate repair manual.
- IGNITION: ON.
- CHECK: Secondary Air Injection Pump Relay - J299- harness connector terminal 30 and 86 to ground for voltage.
- IGNITION: OFF.
- SPECIFIED VALUE: Battery voltage.
-- Were Values obtained? |
-- YES:
-- NO:
- PERFORM: Visual Inspection of wiring and component.
- CHECK: Wiring for open, high resistance, short or harness connector for damage, corrosion, loose or broken terminals.
- REPAIR: Faulty wiring or connector.
- GO TO: Step 6.
|
| 3 |
- IGNITION: OFF.
- CONNECT: Jumper wire, Secondary Air Injection Pump Relay - J299- socket terminals 30 and 87.
- IGNITION: ON.
- SPECIFIED VALUE: Secondary Air Injection Pump Motor -V101- should be heard running.
-- Was Value obtained? |
-- YES:
-- NO:
|
| 4 |
- DISCONNECT:Secondary Air Injection Pump Motor - V101- harness connector.
- IGNITION: ON.
- CHECK: Secondary Air Injection Pump Motor - V101- harness connector terminal 2 to ground for voltage.
- IGNITION: OFF.
- SPECIFIED VALUE: Battery voltage.
- CHECK: Secondary Air Injection Pump Motor - V101- harness connector terminal 1 to ground for resistance.
- SPECIFIED VALUE: 0.5 Ω (± 0.3 Ω).
-- Were Values obtained? |
-- YES:
- REPLACE: Secondary Air Injection Pump Motor -V101-. Refer to the appropriate repair manual.
- GO TO: Step 5.
-- NO:
- PERFORM: Visual Inspection of wiring and component.
- CHECK: Wiring for open, high resistance, short or harness connector for damage, corrosion, loose or broken terminals.
- REPAIR: Faulty wiring or connector.
- GO TO: Step 6.
|
| 5 |
- REMOVE: Jumper wire, Secondary Air Injection Pump Relay - J299- socket terminals 30 and 87.
- REMOVE: Engine Control Module -J623-. Refer to appropriate repair manual.
- CHECK: Secondary Air Injection Pump Relay - J299- socket terminal 85 to the Engine Control Module -J623- harness connector T105 / 60 for resistance.
- SPECIFIED VALUE: 0.5 Ω (± 0.3 Ω).
-- Was Value obtained? |
-- YES:
- REPLACE: Secondary Air Injection Pump Relay - J299-. Refer to the appropriate repair manual.
- GO TO: Step 6.
-- NO:
- PERFORM: Visual Inspection of wiring and component.
- CHECK: Wiring for open, high resistance, short or harness connector for damage, corrosion, loose or broken terminals.
- REPAIR: Faulty wiring or connector.
- GO TO: Step 6.
|
| 6 |
- Final Procedure
- Perform a road test to verify repair.
-- Does the original DTC return? |
-- YES:
- CHECK: Engine Control Module -J623- harness connector for any damaged, pushed-out pins.
- REPAIR: As necessary.
- Clear the DTC's. Refer to DIAGNOSTIC MODE 04 - ERASE DTC MEMORY
.
- Repair is complete. Generate Readiness Code. Refer to READINESS CODES
.
- Return vehicle to Customer.
- If all electrical connections are OK:
- REPLACE: Engine Control Module -J623-. Refer to appropriate repair manual.
- Repair is complete. Generate Readiness Code. Refer to READINESS CODES
.
- Return vehicle to Customer.
-- NO:
- Perform the diagnostic procedure for any DTC's.
- If no DTC's return the repair is complete.
- Return vehicle to customer.
|