LEMON Manuals: Even more car manuals for everyone
Home >> Volkswagen >> 2017 >> Golf R Standard Trans >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> COOLING SYSTEM [4-Cylinder Direct Injection (2.0L, 4V, Turbocharger, Chain Drive, Generation III)] >> 19 Cooling System >> Coolant Pump/Thermostat >> Coolant Pump Toothed Belt, Removing And Installing >> Removing

Coolant Pump Toothed Belt, Removing And Installing: Removing

-- Drain the coolant. Refer to COOLANT, DRAINING AND FILLING .

-- Remove the air filter housing. Refer to AIR FILTER HOUSING, REMOVING AND INSTALLING .

-- Free up the wiring harness -1 and 2- from the air guide pipe.

Fig 1: Free Up Wiring Harness From Air Guide Pipe
GWWA21-10787Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Loosen the screw-type clamp -3-.

-- Remove the bolts -arrows-.

-- Loosen the hose clamp -arrow- and remove the charge air hose -A- with the air guide pipe downward.

Fig 2: Charge Air Hose Clamp Location
GWWN21-10640Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the bolts -arrows-.

GWWN24-10931Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Unclip and remove the lower section -1- of the air duct.

-- Lift the clamp -1-, remove the upper coolant supports and set them aside.

GWWN19-10855Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Disconnect the connector -1- from the Oil Pressure Switch -F1- -2-.

Fig 3: Oil Pressure Switch, Level 3 -F447- Installation Position -2-
GWWA19-11453Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the bolts -arrows- and remove the toothed belt cover.

-- Remove the windshield washer fluid reservoir. Refer to WINDSHIELD WASHER FLUID RESERVOIR, REMOVING AND INSTALLING .

CAUTION:

Risk of damaging the threads.

  • The drive gear bolt has a left-hand thread.

-- Counterhold the vibration damper and remove the bolt from the coolant pump drive wheel -1- by loosening three turns. Use :VAG1410  and :T10360  .

NOTE:

If on vehicles with a manual transmission a starter bolt hinders attaching the tool, remove the bolt approximately 15 mm.

-- Remove the toothed belt -2-.

Fig 4: Removing Toothed Belt
GWWN19-10827Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.