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Home >> Volkswagen >> 2017 >> Golf R Standard Trans >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Turbocharger, Supercharger -- Golf R >> 21 Turbocharger, Supercharger >> Turbocharger >> Turbocharger, Removing And Installing >> Removing

Turbocharger, Removing And Installing: Removing

-- Drain the coolant. Refer to COOLANT, DRAINING AND FILLING .

-- Remove the front exhaust pipe with catalytic converter. Refer to CATALYTIC CONVERTER, REMOVING AND INSTALLING .

-- Remove the air filter housing and intake hose. Refer to AIR FILTER HOUSING, REMOVING AND INSTALLING .

-- Loosen the hose clamp -2-.

GWWA21-10813Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the bolt -1- and then remove the air guide pipe from the turbocharger.

-- Remove the coolant hose -arrow-.

GWWN21-10638Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Disconnect connectors -1 and 2-. Open the bracket -3-.

-- Remove the ground cable bolt -1- and remove the coolant hoses -2 and 3-.

-- Disconnect the connector -arrows-.

GWWN19-10914Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Release the catch -arrow- and remove the wiring duct -4- upward from the bracket.

-- Remove the bolts -1, 2 and 3-. Pivot the coolant pipe to the side.

Fig 1: Identifying Bolts
GWWA19-11613Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the Oxygen Sensor 1 before Catalytic Converter -GX10-. Refer to HEATED OXYGEN SENSOR, REMOVING AND INSTALLING .

-- Remove the cam adjustment actuator. Refer to Cylinder 1 Exhaust Cam Actuator A -N580- /Cylinder 4 Exhaust Camshaft Adjuster B -N605-, REMOVING AND INSTALLING .

-- Remove the ignition coil with power output stage. Refer to IGNITION COILS WITH POWER OUTPUT STAGES, REMOVING AND INSTALLING .

-- Remove the bolts -arrows- and nut -1-.

GWWA21-10810Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the heat shield -2-.

-- Remove the bolt -1-. Just loosen bolt -3-.

GWWA21-10811Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the turbocharger bracket -2-.

-- Disconnect the connectors -1 and 3-.

GWWA21-10611Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Press the release button on the crankcase ventilation hose -2- and remove the hose.

-- Remove the heat shield on the wires and hoses if necessary.

-- Remove the bolts -1- and then remove the connections.

-- Remove the bolts -2 and 3-, the oil supply line and oil return line.

-- Open the hose clamp -arrow -.

GWWA21-10814Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
NOTE:

The following work step is necessary to achieve some more room between the cylinder head and the bulkhead.

-- Remove bolts -1, 2 and 3- and remove pendulum support.

Fig 2: Identifying Bolts
GWWA10-11615Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Pull the engine toward the rear with the :T10038  approximately 20 mm.

Fig 3: Identifying Engine Pulled Toward Rear Using Tensioning Strap T10038
GWWN21-10042Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the nuts -arrows-.

GWWA21-10812Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the turbocharger from the cylinder head and pry up upward.