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Home >> Volkswagen >> 2016 >> Tiguan R-Line, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 5 (Manual Transmission 0A6 - Clutch) >> 30 Clutch >> Removal And Installation >> Clutch Position Sensor -G476-

Clutch Position Sensor -G476-

WARNING: This page is about a different car, the 2014 Volkswagen Tiguan, 2013 Volkswagen Tiguan, and 2012 Volkswagen Tiguan. However, it is still accessible from the selected car via links, so may be relevant.

Special tools and workshop equipment required 

Removing 

-- First check whether a coded radio is installed. If so, obtain the anti-theft coding.

-- Remove the air filter housing if it is located near the battery. Refer to Removal and Installation .

-- Remove the battery and the battery tray. Refer to Removal and Installation .

NOTE:

While performing the following work, make sure no brake fluid comes into contact with the longitudinal member or with the transmission below. If it does, clean the area thoroughly.

-- Clamp off the supply hose to the master cylinder using a hose clamp up to 25 mm dia. 3094.

Fig 1: Identifying Hose Clamps 3094, Clamp Supply Hose And Master Cylinder
GWWA30-0127Courtesy of AUDI OF AMERICA, LLC

The clutch position sensor -arrow 1- and the circlip -arrow 2- must be removed later in the procedure. They are located near the brake booster -A- and are partially covered.

Fig 2: Clutch Position Sensor And Circlip Must Be Removed Later In Procedure
GWWN30-10180Courtesy of AUDI OF AMERICA, LLC

-- Pull the clip -2- out until it stops.

Fig 3: Identifying Circlip Pulled Out Using Screwdriver Or Pointed Tool To Remove Line From Master Cylinder
GWWN30-10187Courtesy of AUDI OF AMERICA, LLC

-- Remove the line -3- from the master cylinder and seal it.

-- Disconnect the connector -4-.

-- Remove the clutch position sensor -arrow- from the clutch master cylinder.

Installing 

Installation is performed in the reverse order of removal. Pay attention to the following:

-- Push the line -1- with seal -2- into the clutch master cylinder connection -4- until the clip -3- audibly locks into place.

Fig 4: Identifying Hose/Line Assembly, O-Ring, Master Cylinder Connection & Securing Clip
GWWA30-0156Courtesy of AUDI OF AMERICA, LLC

-- Pull on the line to make sure it is tight.

-- After removing the hose clamp up to 25 mm dia. 3094, bring the supply hose back to its original shape.

-- Bleed the clutch system. Refer to CLUTCH SYSTEM, BLEEDING .

-- Install the battery tray and the battery. Refer to Removal and Installation .

-- Install the air filter housing, if it was removed earlier. Refer to Removal and Installation .