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Home >> Volkswagen >> 2016 >> Tiguan R-Line, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 5 (Manual Transmission 0A6 - Clutch) >> 30 Clutch >> Removal And Installation >> Clutch Mechanism Line

Clutch Mechanism Line

WARNING: This page is about a different car, the 2014 Volkswagen Tiguan, 2013 Volkswagen Tiguan, and 2012 Volkswagen Tiguan. However, it is still accessible from the selected car via links, so may be relevant.

Special tools and workshop equipment required 

Removing 

-- Remove the air filter housing. Refer to Removal and Installation .

-- Remove the battery and the battery tray. Refer to Removal and Installation

NOTE:

For removing the battery and battery tray, refer to Removal and Installation .

While performing the following work, make sure no brake fluid comes into contact with the longitudinal member or with the transmission below. If it does, clean the area thoroughly.

-- Clamp off the supply hose to the master cylinder using the hose clamp up to 25 mm dia. 3094.

Fig 1: Identifying Hose Clamps 3094, Clamp Supply Hose And Master Cylinder
GWWA30-0127Courtesy of AUDI OF AMERICA, LLC

Remove the line -1- from the clutch master cylinder as follows:

-- Pull out the clip -3- with a screwdriver and remove the line -1- and O-ring -2-.

Fig 2: Identifying Securing Clip, Hose/Line Assembly & O-Ring
GWWA30-0138Courtesy of AUDI OF AMERICA, LLC
CAUTION:

Do not press the clutch pedal after removing the line.

Remove the line -4- from the breather assembly -1- as follows:

-- Remove the clip -2- with a screwdriver or a pointed tool and remove the line -4- with O-ring -3- from the breather assembly -1-.

Fig 3: Hose/Line Assembly Or Plastic Line On Breather, Removal/Installation
GWWA30-0136Courtesy of AUDI OF AMERICA, LLC

Installing 

Installation is performed in the reverse order of removal while observing the following:

-- Press in the hose/line assembly or line -1- with new O-ring -2- on the master cylinder connection -4- until the clip -3- engages.

Fig 4: Identifying Securing Clip, Hose/Line Assembly & O-Ring
GWWA30-0138Courtesy of AUDI OF AMERICA, LLC

-- Pull on the line to make sure it is tight.

-- Press the line with O-ring -3- into the breather assembly until the secure clip engages.

Fig 5: Hose/Line Assembly Or Plastic Line On Breather, Removal/Installation
GWWA30-0136Courtesy of AUDI OF AMERICA, LLC

-- Pull on the line to make sure it is tight.

-- Bleed the clutch system. Refer to CLUTCH SYSTEM, BLEEDING .

-- Install the battery tray and the battery. Refer to Removal and Installation .

-- Install the air filter housing. Refer to Removal and Installation .