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Home >> Volkswagen >> 2016 >> Golf Base, Eng CD CXBA, Standard Trans >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Turbocharger System (Service Information - CXBA, CNSA, CXBB, CNSB, CXCA, CXCB) >> 21 Turbocharger, Supercharger >> Charge Air System >> Charge Air Cooler, Removing And Installing >> Removing

Charge Air Cooler, Removing And Installing: Removing

-- Remove the fan shroud. Refer to FAN SHROUD, REMOVING AND INSTALLING .

-- Remove the radiator. Refer to RADIATOR, REMOVING AND INSTALLING .

-- Remove the front bumper cover. Refer to FRONT BUMPER .

-- Remove the bolts -1 and 3-.

GWWA23-10658Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Open the retainer in direction of -arrow- and remove the cover -2-.

-- Free up the coolant hose -2-.

GWWA23-10659Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Open the retaining tabs in direction of -arrows-, remove the upper air duct -1-.

-- Remove the left and right bolts -arrow-.

GWWA23-10689Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Unclip the air guide lower section -1- and remove.

-- Lift the clamp -arrow- and remove the upper left coolant hose from the radiator.

GWWA19-11543Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the center guide -A- from the lock carrier -arrows-.

GWWN19-10849Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the left and right radiator mount catches in direction of -arrows- with a side cutter. Push the upper coolant radiator slightly to the engine.

GWWN19-10850Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
NOTE:

The radiator mount will be used again when installing. It is then attached to the lock carrier with bolts.

-- Loosen the clamps -1 and 2- and remove the air guide hose.

GWWA21-10489Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Seal the open lines and connections with clean plugs from the :VAS6122  .

-- Have a second technician release the retaining clamps -1- in the direction of -arrow A-. Remove the condenser -3- upward out of the mounts in direction of -arrows B-.

-- Secure the condenser to the lock carrier.

-- Remove the charge air cooler downward.

GWWA87-11298Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.