Charge Air Cooler, Removing And Installing: Installing
Install in reverse order of removal. Note the following:
-- If there are small impressions on the fins, pay attention to the following. Refer to COOLER AND CONDENSER ASSEMBLY .
-- Replace the O-rings.
-- Place the radiator at an angle in the lower charge air cooler mount and engage the radiator with each other -arrow-. Pull to make sure the catch is secure.
-- Pivot the charge air cooler with the radiator in the lock carrier. Pay attention that the radiator mount is seated correctly in the lock carrier.
-- Secure the radiator mount, which was pinched off by the catch to the lock carrier -arrows- Bolts.
-- Install the front bumper cover. Refer to FRONT BUMPER .
-- Install the fan shroud. Refer to FAN SHROUD, REMOVING AND INSTALLING .
-- Connect the coolant hose to the coupling as show below.
-- Fill with coolant. Refer to COOLANT, DRAINING AND FILLING - Check the Coolant Level. .
All of the coolant must be changed if the radiator was replaced.
The hose connections and charge air system hoses must be free of oil and grease before installing.
Secure hose connections with standard production clamps.
In order to be able to securely mount the charge air hoses on their connections, the screws on the already used screw-type clamps must be sprayed with a rust remover before installing.