Clutch Engaging Mechanism, Removing And Installing: Installing
Install in reverse order of removal. Note the following:
It is necessary to adjust the position of the "K 1" and "K 2" engaging bearing after performing the following:
- The dual clutch was replaced.
- The engaging levers were replaced.
- The ball stud for the "K 2" engaging lever was replaced.
- The engaging bearings were replaced.
The hinge cannot be removed.
It is necessary to adjust the position of the "K 1 and K 2" engaging bearings first if one of the above mentioned procedures was performed. Refer to CLUTCH ENGAGING MECHANISM, ADJUSTING .
It is not necessary to perform any adjustment if all the mentioned components are removed and installed again individually.
- The engaging lever support -1- and ball stud -2- are installed.
- Replace the ball stud -2- only if it is worn down. Refer to CLUTCH ENGAGING MECHANISM, ADJUSTING .
Note The Following When Installing A New Engaging Lever >>K 2<< :
A new engaging lever >>K 2<< with guide sleeve upper and lower sections are in their transportation position when they are delivered -illustration-. It is necessary to first move them into their installation position before installing them.
Bringing the engaging lever >>K 2<< into the installed position as follows:
-- Hold the guide sleeve upper section with one hand. Turn the guide sleeve lower section in direction of -arrow- with the other hand until the sleeve moves freely.
Hold both parts securely because a lot of force is needed to turn the guide sleeve lower section.
In the installed position, the holes in the guide sleeve lower section are at a right angle to the engaging lever and the sleeve can be moved freely.
-- It is necessary to adjust the position of the engaging bearing "K 1" and "K 2" when installing a new engaging lever. Refer to CLUTCH ENGAGING MECHANISM, ADJUSTING .
Continuation For All
-- Install the small engaging lever with the upper and lower sections of the guide sleeve. Install new bolts and tighten them.
-- Install the large engaging lever with the selected shims for "K 1" and "K 2" and with the small engaging bearing.
- The large shim in the large engaging bearing with the half-round side facing down.
- The small shim belongs under the small engaging bearing. Install the shim first.
- The shim and the small engaging bearing fit only in one position due to the 8 grooves.
-- Turn and make sure the parts are installed correctly and fit correctly in the grooves.
-- Make sure both engaging levers fit correctly.
-- Install the dual clutch. Refer to DUAL CLUTCH, INSTALLING .