Turbocharger, Removing And Installing: Removing

WARNING: This page is about a different variant/trim than selected.

NOTE:

During installation, all heat shield boots must be installed at the same location.

-- Remove the engine cover. Refer to ENGINE COVER, REMOVING AND INSTALLING .

-- Drain the coolant. Refer to DRAIN THE COOLANT .

-- Remove the front exhaust pipe. Refer to FRONT EXHAUST PIPE, REMOVING AND INSTALLING .

-- Remove the rear coolant pipe. Refer to REAR COOLANT PIPE, REMOVING AND INSTALLING .

-- Remove the air duct pipe with connection from the turbocharger. Refer to TURBOCHARGER CONNECTIONS, REMOVING AND INSTALLING .

-- Remove the bolt -arrow-.

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-- Unclip and remove the prewarming pipe -1- from the bracket.

-- Remove the bolts -arrows- and remove the resonator -1-.

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-- Disconnect the connector from the Exhaust Gas Temperature Sensor 1 - G235-.

-- Remove the EGR cooler. Refer to EGR COOLER, REMOVING AND INSTALLING .

-- Remove the emissions control module or particulate filter. Refer to EMISSIONS CONTROL MODULE, REMOVING AND INSTALLING .

-- Remove the bolts -1 to 4- and remove the diesel particulate filter bracket.

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-- Remove the bolt -2- and union nut -4-.

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-- Remove the bolts -3 and 5- and the oil return line.

-- Remove the bolts -arrows- and remove the heat shield -1-.

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-- Remove the vacuum hose -2- from the turbocharger vacuum diaphragm.

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-- Remove the nuts -arrows- and remove the turbocharger with the exhaust manifold from the cylinder head upward.

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