Vehicles with Secondary Air Injection (AIR) System

WARNING: This page is about a different variant/trim than selected.

-- Squeeze the locking ring -arrows- on both sides and remove the air lines -1 and 2- from the damper -3-.

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-- Remove the damper -1- upward from the rubber bushings -arrows-.

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For All Vehicles

WARNING:

Beware of the danger of electrocution.

An electrical shock can result in death.

Follow the High Voltage System General Warnings. Refer to HIGH VOLTAGE SYSTEM GENERAL WARNINGS .

A high voltage technician must de-energize the high voltage system before any can work can be performed on the high voltage system or before any servicing work can be performed on the body.
Only hybrid electrically instructed persons may perform all work on a vehicle with a high voltage system. All work must be performed by a high voltage technician.

WARNING:

High voltage at the high voltage system of the hybrid vehicle. Danger of electrocution! The following procedure requires work on the high voltage system. To de-energize the high voltage system. Refer to HIGH VOLTAGE SYSTEM GENERAL WARNINGS .

-- Remove the Electric Drive Power and Control Electronics -JX1-. Refer to ELECTRIC DRIVE POWER AND CONTROL ELECTRONICS .

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-- Remove the bracket for the Electric Drive Power and Control Electronics -JX1-. Refer to HIGH VOLTAGE SYSTEM GENERAL WARNINGS .

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NOTE:

It is not possible to check the transmission fluid level.

Fill the fluid exactly to the specified quantity.

This assures the transmission is filled correctly.

Underfilling or overfilling the transmission fluid will cause the transmission to malfunction.

CAUTION:

Danger of causing damage to the transmission.

Use only the transmission fluid specifically for the 7-speed DSG^® transmission 0CG. It is available as a replacement part. Refer to the Parts information.
Using other fluids can cause malfunctions or transmission failure.

-- Remove the bleed cap -arrow- next to the transmission gearshift lever.

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CAUTION:

Danger of causing damage to the transmission.

The Oil Filler :VAS6262A with the Adapter For Oil Filling :VAS6262/4 must be clean and transmission fluid must not be mixed with another fluid!

-- Shake before opening.

-- Install the Adapter :VAS6262/7 on the bottle.

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-- Hold the container so that no fluid can run into the filling hose.

-- Connect the Adapter For Oil Filling :VAS6262/4 to the filling hose and mount it on the bleeder on the transmission.

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-- Turn the container around and fill the exact capacity.

Capacities
Fluid capacities	Refer to JETTA/GLI (163)

Transmission fluid is obtainable as a replacement part. For the part number. Refer to the Parts information.

-- Remove the Oil Filler :VAS6262A after filling. Wipe the area around the bleed hole with a clean cloth and install the cap -arrow-.

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-- The rest of the installation is performed in reverse order of removal. When doing this, install the Electric Drive Power and Control Electronics -JX1-. Refer to ELECTRIC DRIVE POWER AND CONTROL ELECTRONICS .

-- Energize the high voltage system and complete the required documentation. Refer to HIGH VOLTAGE SYSTEM GENERAL WARNINGS .