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Home >> Volkswagen >> 2015 >> Jetta S, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 26 (Controls & Housing System (Service Information - Direct Shift Gearbox - 0CG)) >> 34 Controls, Housing >> SUBFRAME Mount >> Transmission Bracket, Removing And Installing >> Removing

Transmission Bracket, Removing And Installing: Removing

WARNING: This page is about a different variant/trim than selected.
GWWM26-10031Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Unclip and remove the damper cover -1- upward from the retainers -arrows-.

Vehicles with Secondary Air Injection (AIR) System 

-- Squeeze the locking ring -arrows- on both sides and remove the air lines -1 and 2- from the damper -3-.

GWWM26-10026Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the damper -1- upward from the rubber bushings -arrows-.

GWWM26-10028Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

For All Vehicles 

WARNING:

Beware of the danger of electrocution.

An electrical shock can result in death.

Follow the High Voltage System General Warnings. Refer to HIGH VOLTAGE SYSTEM GENERAL WARNINGS .

  • A high voltage technician must de-energize the high voltage system before any work can be performed on the high voltage system or before any servicing work can be performed on the body.
  • Only hybrid electrically instructed persons may perform all work on a vehicle with a high voltage system. All work must be performed by a high voltage technician.
WARNING:

High voltage at the high voltage system of the hybrid vehicle. Danger of electrocution! The following procedure requires work on the high voltage system. To de-energize the high voltage system. Refer to HIGH VOLTAGE SYSTEM, DE-ENERGIZING .

-- Remove the Electric Drive Power and Control Electronics -JX1-. Refer to ELECTRIC DRIVE POWER AND CONTROL ELECTRONICS .

GWWM93-10010Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the bracket -1- for the Electric Drive Power And Control Electronics -JX1- arrows. Refer to HIGH VOLTAGE CABLES .

GWWM93-10098Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the bolts -arrows- from the left and right sides of the lock carrier bracket.

GWWN10-10645Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the lower mounts on the Engine Support Bridge - Engine Support 28 :10-222A/28  and replace with the Engine Support Bridge - Engine Support 28-2 :10-222A/28-2  .

GWWN10-10633Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the bolts -arrows- for securing the engine support bridge on the lock carrier from the Engine Support 28-2 :10-222A/28-2  .

-- Install the Engine Support Bridge - Engine Support 28 :10-222A/28  and tighten the bolts -arrows-.

GWWN10-10644Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
CAUTION:

A second technician is needed to mount the Engine Support Bridge on the vehicle to prevent the Engine Support Bridge from tipping.

Mount the engine support bridge on the engine/transmission sub-assembly as follows:

GWWM10-10068Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Engine Support Bridge - Engine Support 31 - Adapter 2 :10-222A/31-2 
  2. Engine Support - Basic Set - Moveable Joint :T40091/3 
  3. Engine Support Bridge - Engine Support 31 - Adapter 1 :10-222A/31-1 
  4. Movable Joint :T40093/4 
  5. Engine Support - Basic Set Square Pipe :T40091/1 
  6. Engine Support Bridge - Engine Support 28 :10-222A/28  with Engine Support Bridge - Engine Support 28-2 :10-222A/28-2 

-- First slide the Moveable Joints -2- onto the Square Pipe from the Engine Support Bridge :10-222A  .

-- Mount the Engine Support Bridge :10-222A  on the suspension strut towers and have a second technician hold it to prevent it from tipping.

-- Push the Engine Support - Basic Set - Square Pipe :T40091/1  - 5- from the front left and right through the Engine Support Bridge - Engine Support 28 :10-222A/28  - 6- and place on each side of the Engine Support - Supplement Kit - Movable Joint :T40093/4  - 4-.

-- Slide the Engine Support - Basic Set - Rail with Holes :T40091/2  - 8- with the Engine Support - Supplement Kit Mount :T40093/5  -7- in the Engine Support - Supplement Kit - Moveable Joint :T40093/4  - 4-.

GWWM10-10069Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Engine Support Bridge - Engine Support 31 - Adapter 2 :10-222A/31-2 
  2. Engine Support - Basic Set - Moveable Joint :T40091/3 
  3. Engine Support Bridge - Engine Support 31 - Adapter 1 :10-222A/31-1 
  4. Movable Joint :T40093/4 
  5. Engine Support - Basic Set Square Pipe :T40091/1 
  6. Engine Support Bridge - Engine Support 28 :10-222A/28  with Engine Support Bridge - Engine Support 28-2 :10-222A/28-2 
  7. Mount :T40093/5 
  8. Rail with Holes :T40091/2 
  9. Engine Support Bridge - Spindle : 10-222A/11 

-- Install the locking pins into the Engine Support - Basic Set - Rail with Holes :T40091/2  -8- and secure it splints.

-- Tighten all threaded connections on the Engine Support Bridge hand-tight. Adjust the height of the Engine Support Bridge parallel over the Engine Support Bridge - Engine Support 28 :10-222A/28  .

-- Lightly tension the engine/transmission assembly using the Engine Support Bridge - Spindle :10-222A/11  -item 9- do not lift.

-- Remove the Ground (GND) wire from the double bolt refer to Removing  attaching the transmission bracket to the transmission.

-- Loosen the bolts -1- on the transmission bracket approximately 1 turn and remove the bolts -2-.

GWWN34-11390Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Slightly lower the engine with the transmission using the Engine Support Bridge :10-222A  spindle.

-- Remove the bolts -arrows A and B-. Remove the transmission bracket -1-.

GWWM34-10062Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
NOTE:

There is a Ground (GND) wire attached to the double bolt -arrow B-  .

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