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Home >> Volkswagen >> 2015 >> Jetta S, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 26 (Controls & Housing System (Service Information - Direct Shift Gearbox - 0CG)) >> 34 Controls, Housing >> MECHATRONIC >> Boot With Clutch Positioner, Replacing >> Installing

Boot With Clutch Positioner, Replacing: Installing

WARNING: This page is about a different variant/trim than selected.
NOTE:

Thoroughly clean the guide bushing before each step because any contamination can later lead to leaks.

-- Coat the sealing lip -arrow- of the seal -2- lightly with oil and push in the guide bushing -1- all the way.

GWWN34-12356Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Place the clutch positioner -1- with the guide bushing -2- carefully on the Mechatronic opening. Hold the guide bushing with a hand and push the clutch positioner with the other hand approximately 30 mm in the Mechatronic.

GWWN34-12357Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the guide bushing carefully. At the same time the piston must not be removed further.

-- Push the clutch positioner carefully back into the Mechatronic until the boot contacts the opening.

-- Engage the boot -1- with the catch -2- with four fingers in the Mechatronic.

GWWN34-12359Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install the other clutch positioner in the same way.

-- Remove the old seal from the Mechatronic and clean the seal groove -shown in green- before installing a new seal.

GWWN34-11235Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
NOTE:

The seal only fits in one position.

-- Install the new seal in the Mechatronic groove all around. The recess on the seal -lower arrow- must align with the recess on the Mechatronic -upper arrow-.

GWWN34-12358Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Refill the oil if it was drained from the Mechatronic. Refer to MECHATRONIC HYDRAULIC FLUID, DRAINING AND FILLING .

-- Install the Mechatronic. Refer to MECHATRONIC, REMOVING AND INSTALLING .