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Home >> Volkswagen >> 2015 >> Jetta S, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 25 (Gears & Shafts System (Service Information - Direct Shift Gearbox - 0CG)) >> 35 Gears, Shafts >> Output Shaft >> Output Shaft 3, Disassembling And Assembling >> Output Shaft 3, Assembling

Output Shaft 3, Assembling

WARNING: This page is about a different variant/trim than selected.

Special Tools And Workshop Equipment Required 

This procedure shows how the output shaft 3 is assembled. For the following procedures on the press the shaft bearing may not be damaged.

If the bearing is not replaced it must be protected.

-- Install the needle bearing.

GWWN35-10371Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Coat the bearing lightly with oil.

-- Position the reverse gear, gear wheel, synchronizer ring and locking collar.

GWWN35-10372Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Coat the friction surface with oil.

The synchronizer hub can only be positioned. It is installed in the next step.

-- Press on the synchronizer hub and locking collar.

GWWN35-10373Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
NOTE:

While pressing on, pay attention to two things:

Lift the gear and at the same time do not turn. The synchronizer ring is in its installation position, before the synchronizer hub clamps the ring.

After the ring has found its seat press on only until more force is felt. Then immediately stop pressing.

After pressing turn the gear wheel in the horizontal position of the shaft >>free<<.

-- Insert the circlip.

GWWN35-10374Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Insert the -stop ring-.

-- Position the parking lock gear and bearing.

GWWN35-10375Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Press on both together.