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Home >> Volkswagen >> 2015 >> Jetta S, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 20 (Engine System (Cylinder Head & VALVETRAIN System - Service Information - 1.8L; 2.0L TFSI - CPLA, CPPA, CPKA, CPRA)) >> 15 Cylinder Head, VALVETRAIN >> VALVETRAIN >> Valve Stem Seals, Removing And Installing >> Valve Stem Seals, Removing And Installing, Cylinder Head Removed >> Procedure

Valve Stem Seals, Removing And Installing, Cylinder Head Removed: Procedure

WARNING: This page is about a different variant/trim than selected.

-- Remove the camshafts. Refer to CAMSHAFT, REMOVING AND INSTALLING .

-- Mark the allocation of the roller rocker lever and the hydraulic adjuster so they can be installed again.

-- Remove the roller rocker levers with the hydraulic adjuster and place them on a clean surface.

-- Insert the :VAS6419  in the :VAS6095A  .

GWWA15-10536Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Tension the cylinder head on the cylinder head tensioning device, as shown.

-- Connect the cylinder head tensioning device to the compressed air.

-- Slide the air cushion with the lever -arrow- under the combustion chambers onto the valve stem seal that will be removed.

-- Let enough compressed air flow into the air cushion until it contacts the valve plate.

Guide Plate, Reworking 

GWWA15-11800Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Check if the opening -arrow- is present.

-- If necessary, rework the :VAS5161/19C  -arrow- until the guide plate touches the cylinder head and the guide pin -1- is free.

-- Fasten the :VAS5161/19C  on the cylinder head as shown using the :VAS5161/12  .

GWWA15-11801Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Insert the :VAS5161/3  in the guide plate and loosen the stuck valve retainers with a plastic mallet.

For The Intake Side 

GWWN15-10112Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install the :VAS5161/6  with :VAS5161/5  in the center thread of the : VAS5161/19B  .

-- Place the :VAS5161/8  in the :VAS5161/19B  .

-- Engage the :VAS5161/2  on the :VAS5161/6  .

For The Exhaust Side 

GWWN15-10113Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install the :VAS5161/6  with :VAS5161/5  in the outer thread of the :VAS5161/19B  .

-- Press down the :VAS5161/8A  and at the same time turn the knurled thumb screw on the :VAS5161/8A  to the right until the points engage in the Valve retainers.

-- Move the knurled thumb screw back and forth slightly. This presses the valve retainers apart and captures them in the installation cartridge.

-- Release the :VAS5161/2  .

-- Remove the :VAS5161/8A  .

-- Remove the valve stem seals using :3364  .

GWWA15-11316Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.