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Home >> Volkswagen >> 2015 >> Jetta S, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 20 (Engine System (Cylinder Head & VALVETRAIN System - Service Information - 1.8L; 2.0L TFSI - CPLA, CPPA, CPKA, CPRA)) >> 15 Cylinder Head, VALVETRAIN >> VALVETRAIN >> Valve Stem Seals, Removing And Installing >> Valve Stem Seals, Removing And Installing, Cylinder Head Installed >> Remove Valve Stem Seals

Remove Valve Stem Seals

WARNING: This page is about a different variant/trim than selected.

-- Remove the camshafts. Refer to CAMSHAFT, REMOVING AND INSTALLING .

-- Mark the allocation of the roller rocker lever and the hydraulic adjuster so they can be installed again.

-- Remove the roller rocker levers with the hydraulic adjuster and place them on a clean surface.

-- Remove the spark plugs using a :3122B  .

Guide Plate, Reworking 

GWWA15-11800Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Check if the opening -arrow- is present.

-- If necessary, rework the :VAS5161/19C  -arrow- until the guide plate touches the cylinder head and the guide pin -1- is free.

-- Tighten the :VAS5161/19C  on the cylinder head as shown using the :VAS5161A/12  .

GWWA15-11801Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Set the piston for the respective cylinder to "bottom dead center (BDC)".

-- Install the :T40012  in the spark plug threads.

GWWN15-10111Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Connect compressed air with at least 6 bar (87 psi) pressure.

-- Loosen stuck valve retainers using a :VAS5161/3A  and a plastic hammer.

For The Intake Side 

GWWN15-10112Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install the :VAS5161/6  with :VAS5161/5  in the center thread of the : VAS5161/19B  .

-- Place the :VAS5161/8  in the :VAS5161/19B  .

-- Engage the :VAS5161/2  on the :VAS5161/6  .

For The Exhaust Side 

GWWN15-10113Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install the :VAS5161/6  with :VAS5161/5  in the outer thread of the : VAS5161/19B  .

-- Press down the :VAS5161/8A  and at the same time turn the knurled thumb screw on the :VAS5161/8A  to the right until the points engage in the Valve retainers.

-- Move the knurled thumb screw back and forth slightly. This presses the valve retainers apart and captures them in the installation cartridge.

-- Release the :VAS5161/2  .

-- Remove the :VAS5161/8A  .

-- Remove the valve stem seals using :3364  .

GWWA15-11316Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- If the :3364  cannot be used because there is not enough space, drive the spring pin -arrow- out using a drift and remove the impact attachment.

GWWA15-0493Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Position the lower section of the :3364  on the valve stem seal.

GWWA15-0585Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Place the drift -1- in the hole in the lower section of the removal tool.

-- Position the lever on the removal tool and remove the valve stem seal in direction of -arrow-.