Camshaft Timing Chain, Removing And Installing: Removing
-- Support the engine in the installation position. Refer to ENGINE, SUPPORTING IN INSTALLATION POSITION .
-- Remove the engine mount. Refer to ENGINE MOUNT, REMOVING AND INSTALLING .
-- Remove the engine support. Refer to ENGINE SUPPORT, REMOVING AND INSTALLING .
-- Remove the upper timing chain cover. Refer to UPPER TIMING CHAIN COVER, REMOVING AND INSTALLING .
-- Remove the noise insulation. Refer to NOISE INSULATION .
-- Remove the right wheel housing liner. Refer to WHEEL HOUSING LINER .
-- Turn the vibration damper with the :T10355 to the "TDC point".
- The markings -1- on the camshaft chain sprockets must be opposite the markings -2 and 3-.
- The notch on the vibration damper and the marking on the lower timing chain cover -arrow- must be align.
-- Remove the lower timing chain cover. Refer to LOWER TIMING CHAIN COVER, REMOVING AND INSTALLING .
The control valve has left-hand thread.
-- Remove the control valve in the direction of the -arrow- using the :T10352/2 .
-- Remove the bolts -arrows- and remove the bearing bracket.
-- Remove the bolts -arrows-.
-- Install the :T40243 -arrows-.
-- Press the chain tensioner circlip -1- together and hold it.
-- Slowly press and hold the :T40243 in the direction of -arrow-.
-- Secure the chain tensioner with the :T40267 .
-- Remove the :T40243 .
-- Bolt the :T40271/2 to the cylinder head and slide into the splines on the chain sprocket in the direction of the -arrow 2-. Rotate the intake camshaft with the :T40266 in direction of -arrows 1- if necessary.
-- Install the :T40271/1 on the cylinder head.
A second technician is necessary for the following step.
-- Hold the exhaust camshaft securely with the :T10172A in direction of the -arrow A-. Remove the bolt -1- and guide the tensioning rail -2- downward. Turn the camshaft clockwise until the :T40271/1 in the direction of the -arrow B- can be pushed in the chain sprocket splines -C-.
-- Remove the guide rail -1-. To do so, release the retainer -arrow- with a screwdriver and push the guide rail off toward the front.
-- Remove the bolts -arrows- and remove the chain tensioner -1-.
-- Press the oil pump chain tensioner bracket in direction of -arrow- and lock with :T40011 .
-- Remove the bolt -1- and remove the chain tensioner.
-- Remove the bolts -1- and remove the glide rail -2-.
-- Remove the camshaft timing chain from the camshaft sprockets and hang it on the camshaft pins -arrows-.
-- Remove the chain tensioner -1- for the balance shaft timing chain.
-- Remove the bolts -1-. Remove the tensioning rail -2- and the glide rails -3 and 4-.
-- Loosen the adjusting bolt -A- and remove the tensioning pin -B-.
-- Remove the oil pump drive timing chain to remove the three stage chain sprocket.
-- Remove the camshaft timing chain and drive chain for the balance shaft.