Output Shaft 1ST Through 4TH Gear, Adjusting: Requirements:
- Remove any sealant remaining on the sealing surfaces on the clutch and transmission housings.
- Install the output shaft that is going to be measured.
-- Install the tapered roller bearing outer race in the transmission housing with a 1.70 mm shim. Support transmission housing directly beneath bearing mount using Slide Hammer - Press Plate:2050 .
-- Install the output shaft for 1st through 4th gears into the clutch housing.
-- Install the transmission housing and tighten the bolts -A- and -B- diagonally to the tightening specification.
-- Position the measuring tools on the clutch housing and secure them with a bolt -arrow-.
-- Set the dial gauge (3 mm range) with 1 mm preload to "0".
-- Loosen securing bolts for clutch housing/transmission housing in diagonal sequence until bolts the clear transmission housing or the output shaft.
-- Read measured value on dial indicator and note (example: 0.14 mm).
The measured value will not be displayed when loosening the bolts that connect the clutch housing to the transmission housing.
Install a 1.95 mm shim or, if necessary, a 2.20 mm shim in place of the 1.70 mm shim for measuring.
For the correct shims.