Guide Pin For Gasoline Engines (Red Handle)
G - Guide Pin for Diesel Engines (Black Handle)
H - Knurled Bolts (Quantity: 3)
I - Inner Section
Securing the Sealing Flange with Sensor Wheel on the :T10134
-- Install the nut -B- just up to the tension surface -A- on the threaded spindle.
-- Tension the :T10134 in a vise -1- by the tension surface -A- on the threaded spindle.
-- Push the assembly bell -C- downwards so that it touches the nut -B-.
- The inner part of the assembly tool and assembly bell must be on the same level.
-- If equipped, remove the securing clip -arrow- from the new sealing flange.
Do not turn the sensor wheel or remove it from the sealing flange.
-- Place the sealing flange on the front side on a clean level surface.
-- Press the sealing lip support ring -1- downward in direction of -arrow- until it rests on the level surface.
- Sealing lip support ring upper edge -1- and the front edge of the sealing flange -2- must be flush -arrows-.
-- Position the sealing flange -1- with the front side on the :T10134 so that the locating pin -D- sits in the hole -3- on the sensor wheel -2-.
- The sealing flange must lie flat on the assembly tool.
-- Remove the knurled bolts -H- from the sealing flange -1-.
-- Push the sealing flange -1- and the sealing lip support ring -2- while tightening on the surface of the :T10134 .
-- This way the locating pin can no longer slide out of the sensor wheel hole.
-- Make sure the sensor wheel remains fixed inside the assembly tool when installing the sealing flange.
Secure the :T10134 with the Sealing Flange -1- on the Crankshaft Flange
- The crankshaft flange must be free of oil and grease.
- The engine is at "TDC". Refer to Crankshaft At "TDC", Positioning .
-- Install the nut -B- up to the end of the threaded spindle.
-- Press the threaded spindle on the :T10134 in the direction of -arrow- until the nut -B- touches the assembly bell -C-.
-- Align the flattened side of the assembly bell with the oil pan side sealing surface of the cylinder block.
-- Secure the :T10134 together with the sealing flange -1- on the crankshaft flange -2-.
-- To do this insert the hex socket bolts -E- to approximately five threads on the crankshaft flange with a hex socket wrench.
-- Insert the gasoline engine guide pins (red handle) -F- in the crankshaft flange.
-- Install two M6 x 35 bolts -2- into the cylinder block to guide the sealing flange -1-.
:T10134 , Attaching to Crankshaft Flange
-- Slide the assembly bell -C- in the direction of -arrow- by hand until the sealing lip support ring -1- touches the crankshaft flange -2-.
-- Check if the guide pin for gasoline engines (red handle) -F- is seated correctly in the crankshaft hole. Thereby the sensor wheel is retained in the final installation position.
The guide pin for diesel engines (black handle) must not be inserted into the threaded hole in the crankshaft.
-- Tighten both hex socket bolts on the assembly tool hand-tight.
-- Install the nut -B- as far as possible on the threaded spindle by hand until it touches the assembly bell -C-.
Sensor Wheel, Pressing on Crankshaft Flange with :T10134 :
-- Tighten the :T10134 nut -B- to 35 Nm.
- After tightening the nut to 35 Nm, a small air gap must still be present between the cylinder block and the sealing flange -1-.