LEMON Manuals: Even more car manuals for everyone
Home >> Volkswagen >> 2015 >> Jetta S, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 14 (Crankshaft & Cylinder Block System (General & Service Information - CNLA, CRJA)) >> 13 Crankshaft, Cylinder Block >> Cylinder Block, Transmission Side >> Sealing Flange, Removing And Installing, Transmission Side >> Guide Pin For Gasoline Engines (Red Handle)

Guide Pin For Gasoline Engines (Red Handle)

WARNING: This page is about a different variant/trim than selected.

G - Guide Pin for Diesel Engines (Black Handle)

H - Knurled Bolts (Quantity: 3)

I - Inner Section

Securing the Sealing Flange with Sensor Wheel on the :T10134 

GWWN13-10623Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install the nut -B- just up to the tension surface -A- on the threaded spindle.

-- Tension the :T10134  in a vise -1- by the tension surface -A- on the threaded spindle.

GWWN13-10612Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Push the assembly bell -C- downwards so that it touches the nut -B-.

-- If equipped, remove the securing clip -arrow- from the new sealing flange.

GWWN13-10628Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
NOTE:

Do not turn the sensor wheel or remove it from the sealing flange.

-- Place the sealing flange on the front side on a clean level surface.

GWWN13-10613Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Press the sealing lip support ring -1- downward in direction of -arrow- until it rests on the level surface.

-- Position the sealing flange -1- with the front side on the :T10134  so that the locating pin -D- sits in the hole -3- on the sensor wheel -2-.

GWWN13-10615Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the knurled bolts -H- from the sealing flange -1-.

GWWN13-10616Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Push the sealing flange -1- and the sealing lip support ring -2- while tightening on the surface of the :T10134  .

-- This way the locating pin can no longer slide out of the sensor wheel hole.

-- Make sure the sensor wheel remains fixed inside the assembly tool when installing the sealing flange.

Secure the :T10134  with the Sealing Flange -1- on the Crankshaft Flange

GWWN13-10617Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install the nut -B- up to the end of the threaded spindle.

-- Press the threaded spindle on the :T10134  in the direction of -arrow- until the nut -B- touches the assembly bell -C-.

-- Align the flattened side of the assembly bell with the oil pan side sealing surface of the cylinder block.

-- Secure the :T10134  together with the sealing flange -1- on the crankshaft flange -2-.

GWWN13-10618Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- To do this insert the hex socket bolts -E- to approximately five threads on the crankshaft flange with a hex socket wrench.

-- Insert the gasoline engine guide pins (red handle) -F- in the crankshaft flange.

-- Install two M6 x 35 bolts -2- into the cylinder block to guide the sealing flange -1-.

GWWN13-10619Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

:T10134  , Attaching to Crankshaft Flange

GWWN13-10620Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Slide the assembly bell -C- in the direction of -arrow- by hand until the sealing lip support ring -1- touches the crankshaft flange -2-.

-- Check if the guide pin for gasoline engines (red handle) -F- is seated correctly in the crankshaft hole. Thereby the sensor wheel is retained in the final installation position.

NOTE:

The guide pin for diesel engines (black handle) must not be inserted into the threaded hole in the crankshaft.

-- Tighten both hex socket bolts on the assembly tool hand-tight.

-- Install the nut -B- as far as possible on the threaded spindle by hand until it touches the assembly bell -C-.

Sensor Wheel, Pressing on Crankshaft Flange with :T10134  :

GWWN13-10621Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Tighten the :T10134  nut -B- to 35 Nm.