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Home >> Volkswagen >> 2015 >> Jetta S, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 11 (Exhaust System & Emission Controls System (Service Information - 2.0L - CVCA, CUUA, CUUB, DELA, DEBA, DEJA & DGMA)) >> 26 Exhaust System, Emission Controls >> Exhaust Gas RECIRCULATION (EGR) >> Overview - Exhaust Gas RECIRCULATION (EGR) >> Overview - Exhaust Gas RECIRCULATION

Overview - Exhaust Gas RECIRCULATION

WARNING: This page is about a different variant/trim than selected.
Fig 1: Exploded View Of Exhaust Gas Recirculation
GWWN26-11384Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. EGR Cooler
  2. Screw-Type Clamp
    • Tightening specification and sequence. Refer to Fig 3.
    • Replace after removing.
  3. Seal
    • Replace after removing.
  4. Emissions Control Module
  5. EGR Valve 2 -GX6-
  6. Bolt
    • 9 Nm
  7. Seal
    • Replace after removing.
  8. O-ring
    • Replace after removing.
  9. Bolt
    • 9 Nm
  10. Connecting Pipe
    • Between the turbocharger and EGR cooler
    • Installation position. Refer to Fig 2.
  11. Bolt
    • 9 Nm
  12. O-ring
    • Replace after removing.
  13. Bolt
    • Tightening specification and sequence (refer to Fig 3), if only the exhaust gas recirculation cooler is removed
  14. Bracket
    • For the EGR cooler
  15. Bolt
    • Tightening specification and sequence (refer to Fig 3), if only the exhaust gas recirculation cooler is removed
Fig 2: Installation Position Of The Connecting Pipe On The EGR Cooler
GWWN26-11383Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Connecting Pipe
  2. EGR Valve 2 -GX6- on EGR Cooler
Fig 3: EGR Cooler - Tightening Sequence
GWWA26-11285Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Tighten the bolts in the steps shown in the sequence:

Step Bolts Tightening Specification
1. Screw-type clamp -3- Position above the sealing flange and install the bolt.
2. Bolts -1 and 2-. Positioning and installing
3. Screw-type clamp -3- At the same time, do not let the clamp contact any component in the installation position.
4. Screw-type clamp -3- Tighten the bolt to 7 Nm.
5. Bolts -1 and 2-. Install by hand all the way
6. Bolts -1 and 2-. 20 Nm