EGR Cooler, Removing And Installing: Installing

WARNING: This page is about a different variant/trim than selected.

Install in reverse order of removal and note the following:

NOTE:

Inspect the heat shield mat for damages and replace if necessary.

If the heat shield mat is faulty, check the EGR Motor 2 -V339- for heat damage and if necessary replace.

Secure all hose connections with standard production hose clamps.

-- Replace the seals and screw-type clamp after removal.

-- Pay attention that the screw-type clamp does not contact any component.

USA Vehicles:

Continuation for All Other Vehicles:

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-- Install the hose -2- on the EGR cooler -1-.

-- Pay attention that the air duct hose sits without tension.

-- Install the EGR cooler -1- with the seal and clamp on the emissions control module.

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-- Turn the EGR cooler counterclockwise -arrow- and at the same time insert the hose -3- for the turbocharger -2-.

-- Move the screw-type clamp -3- in its installation position. The screw-type clamp must not touch other components.

Fig 1: EGR Cooler - Tightening Sequence

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