Restraint System Pyrotechnical, Electric And Mechanical Components, Replacing After A Collision
Special Tools And Workshop Equipment Required
- Vehicle Diagnostic Tester
The airbag control module can be used for up to two deployments of the side airbag and/or belt tensioner with airbag generation 8.* >>not 8.R<<.
The Airbag Control Module Can Be Used For Up To Two Side, Driver And Passenger Airbag And/Or Belt Tensioner Deployments With Airbag Generation 9.*, 10.* And 8.R .
After the third deployment, the malfunction indicator "Control module faulty" appears.
The Airbag Control Module Must Be Replaced:
- With driver and passenger airbag deployment "but not with airbag generation 9.*, 10.* and 8.R". Refer to the NOTE: above "The Airbag Control Module Can Be Used For Up To Two Side, Driver And Passenger Airbag And/Or Belt Tensioner Deployments With Airbag Generation 9.*, 10.* And 8.R ".
- After three side airbag, driver airbag, passenger airbag or belt tensioner deployments.
- If housing is damaged
- If there is deformation on tunnel in 200 mm circumference around control module
Always Replace The Following:
- All deployed airbag units
Also With Front Passenger Airbag Deployment:
- Instrument panel
- Deformed passenger front passenger airbag unit (cannot be reformed).
- All sensors for front airbag on front end
- Remaining transverse acceleration sensors if the mounting points are deformed in the sensor area
Also With Driver Airbag Deployment:
- Return spring with slip ring
- All sensors for front airbag on front end
- Remaining transverse acceleration sensors if the mounting points are deformed in the sensor area
Also With Side Airbag Deployment:
- Pressure sensors on the deployed side
- Transverse acceleration sensors on the deployed side
- Cover
- Cushion
- With a folding rear seat backrest: side cushion (if equipped)
- Remaining transverse acceleration sensors if the mounting points are deformed in the sensor area
Also:
- All automatic belt retractors with deployed belt tensioners.
- All automatic belt retractors with deployed seat belt force limiters (depending on vehicle equipment).
- Seat belt latches for all automatic belt retractors with deployed seat belt tensioners with the belt on
- Seat belt height adjuster (manual and power) for all automatic belt retractors with deployed seat belt tensioners with the belt on
-- Connect the Vehicle Diagnostic Tester if there is a chance the belt tensioner and/or seat belt force limiter deployed.
-- In >>Guided Fault Finding<< under "15 - Airbag", check whether there is a crash entry in the airbag control module.
-- Also check if the "Resistance too large" error is stored for the belt tensioner and/or belt force limiter. Deployed belt tensioners and/or belt force limiters must fulfill both conditions. "Requirement: the airbag control module was not replaced yet".
The "Resistance too large" error may also be stored if there is an open circuit. Then there is normally no crash entry.
Depending on the crash, the belt tensioner may have deployed while the belt force limiter did >>NOT <<. In that case, follow the disposal information for pyrotechnic components. Refer to AIRBAG, BELT TENSIONER AND BATTERY CUT-OUT UNITS, STORING, TRANSPORTING AND DISPOSING (PYROTECHNIC COMPONENTS) .
Also check the seat belts. Refer to SEAT BELTS, CHECKING .
-- If parts of the seat belt system are removed due to an accident, replace the belt system bolts.
-- If needed (visual inspection), the following must also be replaced: all faulty components.
-- After replacing the airbag units or the control module, affix stickers (only tear-off strips) to the registration card and return the registration card to the relevant Sales Center or to the Importer for registration.