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Home >> Volkswagen >> 2009 >> Tiguan SE 4Motion >> Repair and Diagnosis >> Engine Mechanical >> Exhaust >> Exhaust System, Emission Controls >> 26 Exhaust System, Emission Controls >> Removal And Installation >> Front Exhaust Pipe With Catalytic Converter

Front Exhaust Pipe With Catalytic Converter

Removing 

-- Remove the air filter housing. Refer to AIR FILTER HOUSING .

Fig 1: Disconnecting Heated Oxygen Sensor (HO2S) G39 Harness Connector
GWWA26-10134Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Disconnect the heated oxygen sensor connector -arrow- and free up the wire.

Fig 2: Identifying Front Exhaust Pipe/Turbocharger Nuts
GWWA26-10456Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- From above, remove the front exhaust pipe to turbocharger nuts -arrows-.

with All Wheel Drive (AWD) 

-- Disconnect the driveshaft from the bevel box and secure it to the right. Refer to [For transmission(s) 09M] Removal and Installation .

Continuation for All 

-- Remove the nuts accessible from below for the front exhaust pipe to turbocharger.

-- Remove the nuts -arrows- and slightly pull the vehicle floor cover downward.

Fig 3: Identifying Right Vehicle Floor Cover Nuts
GWWA10-10764Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Disconnect the electrical connector -arrow- on the right side of the underbody.

Fig 4: Identifying Right Side Of The Vehicle Floor Electrical Connector
GWWA26-10513Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the electrical connector out of the bracket and free up the electrical wire to the oxygen sensor.

Fig 5: Identifying Exhaust System Bracket
GWWA26-10512Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the exhaust system suspended mount bolts -arrows-.

-- Remove the front tunnel brace nuts -arrows- and brace.

Fig 6: Identifying Front Cross Member
GWWA26-0734Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
CAUTION:

Danger of causing damage to the coupling elements.

  • Do not bend coupling element in front exhaust pipe more than 10°.

-- Loosen the clamping sleeve -1- and push it rearward.

-- Remove the front exhaust pipe with catalytic converter.

Installing 

Install in the reverse order of removal. Note the following:

Tightening Specifications 

Refer to EXHAUST SYSTEM OVERVIEW .

Component   Nm
Tunnel brace to underbody   25