Input Flange Seal: Notes

(Final Drive Installed)

Special tools and workshop equipment required

Extractor Lever VW 681
Drive Sleeve 30-20
Counter Support 3415
Thrust Piece T10019
Kukko Puller No. 12/1 100 x 100 mm 12/1
Torque Wrench V.A.G 1601
Tensioning Strap T10038
Engine-/Gearbox Jack V.A.G 1383 A
Liquid Locking Fluid D 000 600
M10 x 25 Bolt
M8 x 15 Socket Hex Head Bolt

Removing

-- Disconnect the exhaust system at the clamping sleeve -arrows- and remove the rear section of the exhaust system. Refer to [For transmission(s) 0A6, 09M] Description and Operation .

Fig 1: Disconnecting Exhaust System At Double Clamp

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

NOTE:

Do not bend the exhaust system coupling element more than 10° or it could be damaged.

-- Remove the driveshaft. Refer to one of the following:

Tiguan, refer to DRIVESHAFT

Fig 2: Identifying Vehicle Secured On Hoist With Tension Strap T10038

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Secure the vehicle to the hoist using the tensioning straps T10038.

Passat

Fig 3: Identifying Vehicle Secured To Lift Arms Of Lift Using Tensioning Strap T10038

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Secure the vehicle to the hoist using the tensioning straps T10038.

Continuation for All

WARNING:

If the vehicle is not secured, there is the risk that it could slip from the hoist.

-- Remove the input flange nut.

Fig 4: Identifying Nut From Flange/Drive Shaft, Removal

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

A - M10 x 25 bolts

B - M8 x 15 bolt (installed in the counter support 3415 from the rear)

-- Remove the input flange. Use the Kukko puller no. 12/1 100 x 100 mm 12/1 if it is difficult.

Fig 5: Identifying Flange/Drive Shaft And Hammer Kukko 12/1

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-- Remove the seal using the extractor lever VW 681.

Fig 6: Identifying Removal Of Seal Using Extractor Lever VW 681

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Installing

-- Before installation, lightly coat the new seal with high performance gear oil for Haldex coupling 052 175 A2 on the outside circumference and between the sealing lips.

-- Install the new seal using the thrust piece T10019. Do not tilt the seal.

Fig 7: Driving In New Seal To Stop Using Thrust Piece T10019

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install the input flange using the sleeve 30-20.

-- Install the new nut using liquid locking fluid D 000 600 and tighten it to specification. Refer to TIGHTENING SPECIFICATIONS .

Fig 8: Identifying New Hex Nut

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

A - M10 x 20 bolts

B - M8 x 15 bolt (installed in the counter support 3415 from the rear)

-- Install the driveshaft. Refer to one of the following:

Tiguan, refer to DRIVESHAFT

-- Install the exhaust system and align it so that it is free of tension. Refer to [For transmission(s) 0A6, 09M] Description and Operation .

-- Check the oil level in the Haldex clutch. .