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Home >> Volkswagen >> 2009 >> Golf Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 187 (2.0L - Crankshaft, Cylinder Block - Engine Code(S): AXX, BPY & BWA (A5 Platform)) >> 13 Crankshaft, Cylinder Block >> Description And Operation >> Crankshaft Assembly Overview

Crankshaft Assembly Overview

WARNING: This page is about a different car, the 2008 Volkswagen Jetta, 2008 Volkswagen GLI, 2007 Volkswagen Jetta, and 2006 Volkswagen Jetta. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:

On vehicles with a DSG transmission, the needle bearing must be installed in the rear of the crankshaft.

Fig 1: Identifying Crankshaft, Assembly Overview
GWWN13-10137Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Bolt, 65 Nm + 90° (1/4) additional turn 
    • Always replace.
    • Fully threaded.
    • Only tighten the crankshaft bearing cap bolts to 65 Nm to measure radial play. Do not rotate further.
  2. Bearing Cap 
    • Bearing cap 1: Belt pulley side.
    • Retaining tabs of the bearing shells and cylinder block/bearing caps must align with one another.
  3. Screw, 10 Nm + 90° (1/4) additional turn 
    • Always replace.
  4. Sensor Wheel 
    • For the engine speed (RPM) sensor.
    • Replace the sensor wheel every time the bolts are loosened.
    • Only possible to install in one position - bores are offset.
    • Removing and installing, refer to SENSOR WHEEL .
  5. Crankshaft 
    • Axial play: new 0.07 to 0.23 mm.
    • Wear limit: 0.30 mm.
    • Measure radial clearance with Plastigage.
    • Radial clearance: new 0.017 to 0.037 mm.
    • Wear limit: 0.07 mm.
    • Do not turn the crankshaft when measuring radial play.
    • Crankshaft dimensions, refer to CRANKSHAFT DIMENSIONS .
    • Removing and installing the needle bearing. Refer to CRANKSHAFT NEEDLE BEARINGS .
  6. Thrust Washers 
    • For bearing 3.
  7. Cylinder Block Bearing Shell 
  8. Chain Sprocket 
    • For the oil pump drive.
  9. Bearing Cap Bearing Shell 
    • Without lubricating groove.
    • Do not interchange used bearing shells (mark).