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Home >> Volkswagen >> 2009 >> GLI 2.0 J, Standard >> Repair and Diagnosis >> Suspension >> Wheels & Tire System >> Rear Suspension (Sedan) (A5 Platform) >> 42 Rear Suspension >> Removal And Installation >> Trailing Arm Bonded Rubber Bushing

Trailing Arm Bonded Rubber Bushing

Special tools and workshop equipment required 

Procedure 

Pressing Out the Bonded Rubber Bushing 

-- Remove trailing arm. Refer to TRAILING ARM WITH MOUNTING BRACKET .

-- Install tools as shown in the illustration.

Fig 1: Identifying Assembly To Press Out Bonded Rubber Bushing
GWWN42-10110Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Tube T10230/3 
  2. Thrust piece T10230/10 
  3. 3372 
  4. VW 401 
  5. VW 402 

-- Press out the bonded rubber bushing.

Pressing In the Bonded Rubber Bushing 

-- Place trailing arm on a level surface.

Fig 2: Identifying Trailing Link Dimension
GWWM42-0100Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Place trailing arm on level surface so that dimension -A- = 114 mm.

-- Mark a vertical line onto bushing of trailing arm -arrows-.

Installation Position 

There are 2 different bonded rubber bushings. For both, the marked line must lie between raised points -1- after pressing in.

Fig 3: Identifying Markings Between Raised Points On Bonded Rubber Bushings
GWWN42-10112Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Position bonded rubber bushings.

NOTE:

Always make sure that bonded rubber bushings are in correct installation position to bushing of trailing arm.

-- Install special tools as depicted in the illustration.

Fig 4: Identifying Assembly To Press In Bonded Rubber Bushing
GWWN42-10113Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Tube T10230/5 
  2. Thrust plate T10230/12, chamfer must point to bonded rubber bushing 
  3. Bonded rubber bushing 
  4. 3372 
  5. VW 402 

-- Press in bonded rubber bushing flush.

-- Install mounting bracket on trailing arm. Refer to Determining Installation Position of Mounting Bracket Relative to Trailing Arm .

-- Install the trailing arm. Refer to Installing .